REAR DRIVE SHAFT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • When using a vise, place aluminum plates between the part and vise.

  • When using a vise, do not overtighten it.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL REAR DRIVE SHAFT DUST COVER LH

    B0029GKN01

    1. Using SST and a press, install a new rear drive shaft dust cover LH.

      SST
      09527-10011

      Note


      • The rear drive shaft dust cover LH should be installed completely.

      • Be careful not to damage the rear drive shaft dust cover LH.

  2. INSTALL OUTBOARD JOINT BOOT

    B002AOOC05
    *a Protective Tape

    1. Before installing the outboard joint boot, wrap the splines of the rear drive outboard joint shaft assembly with protective tape to prevent the outboard joint boot from being damaged.

    2. Install new parts to the rear drive outboard joint shaft assembly in the following order.


      1. Rear No. 2 drive shaft outboard joint boot clamp

      2. Outboard joint boot

      3. Rear drive shaft outboard joint boot clamp

    3. Install the outboard joint boot so that it is between the rear No. 2 drive shaft outboard joint boot clamp and rear drive outboard joint shaft assembly.

    4. Temporarily install the rear drive shaft outboard joint boot clamp to the outboard joint boot.

    5. Pack the rear drive outboard joint shaft assembly and outboard joint boot with grease from the boot kit.

      Standard Grease Capacity
      37 to 47 g (1.3 to 1.6 oz)

  3. INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH


    1. B002AJL

      Using a screwdriver, install the rear No. 2 drive shaft outboard joint boot clamp LH as shown in the illustration.

      Note

      Be careful not to damage the outboard joint boot.

  4. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH


    1. Install the rear drive shaft outboard joint boot clamp LH onto the outboard joint boot.

    2. B0029PEC01
      *a Turn
      *b Hold

      Place SST onto the rear drive shaft outboard joint boot clamp LH.

      SST
      09521-24010

    3. Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.

      Note


      • Do not overtighten SST.

      • Be careful not to damage the outboard joint boot.

    4. B002ALYN01

      Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.

      SST
      09240-00020
      Standard Clearance
      1.2 mm (0.0472 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp LH.

  5. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH


    1. Install new parts to the rear drive outboard joint shaft assembly LH in the following order.


      1. Rear drive shaft inboard joint boot clamp LH

      2. Inboard joint boot

      3. Rear No. 2 drive shaft inboard joint boot clamp LH

    2. Remove the protective tape from the rear drive outboard joint shaft assembly LH.

    3. B0029BNC02
      *a Matchmark

      Align the matchmarks and place the beveled side of the tripod joint axial spline toward the rear drive outboard joint shaft assembly LH.

    4. B002A8I

      Using a brass bar and hammer, tap the tripod joint onto the rear drive outboard joint shaft assembly LH.

      Note


      • Do not tap the rollers.

      • Be sure to install the tripod joint in the correct direction.

    5. B002AGV

      Using a snap ring expander, install a new snap ring.

    6. Pack the rear drive shaft inboard joint assembly LH and inboard joint boot with grease from the boot kit.

      Standard Grease Capacity
      77 to 87 g (2.8 to 3.0 oz)
    7. B0029MYC05
      *a Matchmark

      Align the matchmarks and install the rear drive shaft inboard joint assembly LH to the rear drive outboard joint shaft assembly LH.

  6. INSTALL INBOARD JOINT BOOT


    1. Install the inboard joint boot to the rear drive shaft inboard joint assembly.

    2. B002A55N04

      Check that the 2 joint boots are not stretched or contracted when the rear drive shaft assembly is at the standard length.

      Length (A)
      733.2 mm (2.40 ft.)

      Note

      Keep the drive shaft assembly level during inspection.

      If the boots are stretched or contracted, correct them.

  7. INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH

    B002AB8

    1. Using needle-nose pliers, install the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.

      Note

      Be careful not to damage the inboard joint boot.

  8. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH

    Tech Tips

    Use the same procedure described for the rear No. 2 drive shaft inboard joint boot clamp LH.

  9. INSPECT REAR DRIVE SHAFT

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