MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    for 3ZR-FE:

    Click here

    for 3ZR-FAE:

    Click here

  2. REMOVE STARTER ASSEMBLY

    for 3ZR-FAE:

    Click here

    for 3ZR-FE for 1.0 kW Type:

    Click here

    for 3ZR-FE for 1.3 kW Type:

    Click here

  3. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A01KDJ8

      Remove the bolt and clamp.

    2. Disconnect the back-up light switch connector and remove the bolt and engine wire from the manual transaxle assembly.

    3. A01KAP5

      Remove the 8 bolts and manual transaxle assembly.

  4. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01KCJD

      Remove the 4 bolts and front engine mounting bracket.

  5. REMOVE ENGINE MOUNTING BRACKET LH


    1. A01KBY1

      Remove the 4 bolts and engine mounting bracket LH.

  6. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01KCS4

      Remove the 4 bolts and rear engine mounting bracket.

  7. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

    Click here

  8. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  9. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  10. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A01KBQH

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  11. REMOVE TRANSFER ASSEMBLY

    Click here

  12. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT



    1. A01KAWM

      Remove the 2 transfer and transaxle setting stud bolts.

      Tech Tips

      It is not necessary to remove the transfer and transaxle setting stud bolts unless they are being replaced.