INPUT SHAFT DISASSEMBLY

PROCEDURE


  1. INSPECT 6TH GEAR THRUST CLEARANCE

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  2. INSPECT 5TH GEAR THRUST CLEARANCE

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  3. INSPECT 4TH GEAR THRUST CLEARANCE

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  4. INSPECT 3RD GEAR THRUST CLEARANCE

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  5. INSPECT 6TH GEAR RADIAL CLEARANCE

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  6. INSPECT 5TH GEAR RADIAL CLEARANCE

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  7. INSPECT 4TH GEAR RADIAL CLEARANCE

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  8. INSPECT 3RD GEAR RADIAL CLEARANCE

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  9. REMOVE REAR INPUT SHAFT BEARING SHAFT SNAP RING


    1. A00YWA6

      Using a snap ring expander, remove the rear input shaft bearing shaft snap ring.

  10. REMOVE 6TH GEAR SUB-ASSEMBLY


    1. A00YX4AC01
      *a Turn
      *b Hold

      Using SST, remove the rear input shaft radial ball bearing and 6th gear from the input shaft.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04010, 09954-04010, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

  11. REMOVE 6TH GEAR NEEDLE ROLLER BEARING


    1. A00YX7P

      Remove the 2 pieces of the 6th gear needle roller bearing from the inner 6th gear bearing race.

  12. REMOVE NO. 5 SYNCHRONIZER RING


    1. A00YXZE

      Remove the No. 5 synchronizer ring from the No. 3 transmission clutch hub.

  13. REMOVE INNER 6TH GEAR BEARING RACE


    1. A00YXFB

      Remove the inner 6th gear bearing race from the input shaft.

  14. REMOVE INNER 6TH GEAR BEARING RACE LOCK BALL


    1. A00YR82C01
      *a Magnet Hand

      Using a magnet hand, remove the inner 6th gear bearing race lock ball from the input shaft.

  15. REMOVE NO. 3 TRANSMISSION HUB SLEEVE


    1. A00YX5O

      Remove the No. 3 transmission hub sleeve from the No. 3 transmission clutch hub.

  16. REMOVE SYNCHROMESH SHIFTING KEY


    1. A00YQXQ

      Remove the 3 synchromesh shifting keys from the No. 3 transmission clutch hub.

  17. REMOVE 5TH GEAR


    1. A00YRGNN01

      Using SST and a press, press out the No. 3 transmission clutch hub, No. 5 synchronizer ring and 5th gear from the input shaft.

      SST
      09950-00020
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

      Note


      • Do not tighten SST excessively.

      • Support the input shaft by hand to prevent it from falling.

  18. REMOVE 5TH GEAR NEEDLE ROLLER BEARING


    1. A00YX44

      Remove the 2 pieces of the 5th gear needle roller bearing from the inner 5th gear bearing race.

  19. REMOVE INNER 5TH GEAR BEARING RACE


    1. A00YQSO

      Remove the inner 5th gear bearing race from the input shaft.

  20. REMOVE INNER 5TH GEAR BEARING RACE LOCK BALL


    1. A00YU39C01
      *a Magnet Hand

      Using a magnet hand, remove the inner 5th gear bearing race lock ball from the input shaft.

  21. REMOVE 4TH GEAR


    1. A00YX4X

      Remove the 4th gear from the input shaft.

    2. A00YXTY

      Remove the 4th gear needle roller bearing from the input shaft.

  22. REMOVE 4TH GEAR SYNCHRONIZER RING


    1. A00YRZ1

      Remove the No. 4 synchronizer ring from the No. 2 transmission clutch hub.

  23. REMOVE 4TH GEAR BEARING SPACER


    1. A00YSSL

      Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.

  24. REMOVE NO. 2 TRANSMISSION HUB SLEEVE


    1. A00YSDY

      Remove the No. 2 transmission hub sleeve from the No. 2 transmission clutch hub.

  25. REMOVE SYNCHROMESH SHIFTING KEY


    1. A00YX2D

      Remove the 3 synchromesh shifting keys from the No. 2 transmission clutch hub.

  26. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING


    1. A00YR4Q

      Using a snap ring expander, remove the No. 2 clutch hub setting shaft snap ring.

  27. REMOVE 3RD GEAR


    1. A00YUAIC01
      *a Turn
      *b Hold

      Using SST, remove the No. 2 transmission clutch hub, No. 3 synchronizer ring and 3rd gear sub-assembly from the input shaft.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04010, 09954-04020, 09955-04021, 09957-04010, 09958-04011 )
      09950-60010   ( 09951-00180, 09951-00320, 09952-06010 )

  28. REMOVE 3RD GEAR NEEDLE ROLLER BEARING


    1. A00YVHO

      Remove the 2 pieces of the 3rd gear needle roller bearing from the input shaft.

  29. REMOVE FRONT INPUT SHAFT BEARING


    1. A00YWLGE01

      Using SST and a press, press out the front input shaft bearing from the input shaft.

      SST
      09527-21011

      Note

      Support the input shaft by hand to prevent it from falling.