DIFFERENTIAL CASE DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT DIFFERENTIAL CASE OIL SEAL


    1. A01GBG4N01

      Using SST, remove the front differential case oil seal from the front differential case.

      SST
      09308-00010

  2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01GCN4C01
      *a Turn
      *b Hold

      Using SST, remove the front differential case front tapered roller bearing from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00560 )

  3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01G9YWC01
      *a Turn
      *b Hold

      Using SST, remove the front differential case rear tapered roller bearing from the front differential case.

      SST
      09950-00020
      09950-00030
      09950-40011   ( 09957-04010 )
      09950-60010   ( 09951-00490 )

  4. REMOVE FRONT DIFFERENTIAL RING GEAR


    1. A01GBXJC01
      *a Matchmark

      Put matchmarks on the front differential ring gear and front differential case.

    2. A01GBH7

      Remove the 16 bolts.

    3. Using a plastic-faced hammer, remove the front differential ring gear.

  5. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01GBBMN01

      Using SST and a hammer, loosen the staked part of the front differential case.

      SST
      09930-00010

      Note

      Do not grind the tip of SST with grinder other device.

    2. Using a 5 mm pin punch and hammer, tap out the front differential pinion shaft straight pin from the front differential case.

  6. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT


    1. A01GA1A

      Remove the No. 1 front differential pinion shaft from the front differential case.

  7. REMOVE FRONT DIFFERENTIAL SIDE GEAR


    1. A01GBXG

      Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front differential side gears and 2 front differential side gear thrust washers from the front differential case.

      Tech Tips

      While rotating the front differential side gears, remove the 2 pinions and 2 pinion thrust washers.