MANUAL TRANSAXLE ASSEMBLY INSTALLATION

PROCEDURE

1. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

   
   

   • Transfer Side:

     Click here

   
   

   1. Clean the bolt holes.

   2. Apply adhesive 1324 to 2 or 3 threads on one half of a new transfer and transaxle setting stud bolt A as shown in the illustration.

      

      *a

      Toyota Genuine Adhesive 1324

      *b

      Sealant

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      
      

      • Do not apply adhesive 1324 to the ends of the stud bolt.

      • Install the stud bolt immediately after applying adhesive to prevent the adherence of foreign matter.

   3. Install the 2 new transfer and transaxle setting stud bolts to the transaxle case positions shown in the illustration.

      Torque:

      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the stud bolt so that the side that has sealant and adhesive is facing the automatic transaxle assembly.

      Tech Tips

      Stud bolt length:

      Stud bolt A: 69 mm (2.72 in.)

      Stud bolt B: 47 mm (1.85 in.)

2. INSTALL TRANSFER ASSEMBLY

   Click here

3. INSTALL MANUAL TRANSAXLE ASSEMBLY

   
   

   1. Align the input shaft with the clutch disc and install the manual transaxle assembly to the engine.

   2. 

      *a	Temporarily

      Temporarily install the manual transaxle assembly with the bolt (*a).

   3. 

      Tighten the 3 bolts labeled A and B in the order shown in the illustration, and then install the 2 bolts.

      Torque:

      for Bolt A

      46 N*m  { 469 kgf*cm, 34 ft.*lbf }

      for Bolt B

      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

4. INSTALL STIFFENER PLATE LH

   Click here

5. INSTALL STIFFENER PLATE RH

   Click here

6. INSTALL OIL PAN INSULATOR

   Click here

7. INSTALL ENGINE MOUNTING BRACKET LH

   Tech Tips

   Perform this procedure only when replacement of the engine mounting bracket LH is necessary.

   
   

   1. Install the engine mounting bracket LH with the 4 bolts.

      Torque:

      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

8. INSTALL REAR ENGINE MOUNTING BRACKET

   
   

   1. 

      Install the rear engine mounting bracket with the 4 bolts in the order shown in the illustration.

      Torque:

      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

9. INSTALL FRONT ENGINE MOUNTING BRACKET

   
   

   1. 

      Temporarily install the rear engine mounting bracket with the 5 bolts.

   2. Tighten the 3 bolts of the front engine mounting bracket in the order shown in the illustration.

      Torque:

      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

10. INSTALL STARTER ASSEMBLY

    Click here

11. INSTALL ENGINE ASSEMBLY WITH MANUAL TRANSAXLE

    for 1AD-FTV:

    Click here

    for 2AD-FTV:

    Click here