MANUAL TRANSAXLE ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE NO. 1 ENGINE UNDER COVER

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  4. REMOVE NO. 2 ENGINE UNDER COVER

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  5. REMOVE STARTER ASSEMBLY

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  6. REMOVE EXHAUST PIPE ASSEMBLY

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  7. REMOVE REAR ENGINE UNDER COVER LH

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  8. REMOVE REAR ENGINE UNDER COVER RH

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  9. DRAIN MANUAL TRANSAXLE OIL

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  10. REMOVE DRIVE SHAFT ASSEMBLY

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  11. DRAIN ENGINE COOLANT

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  12. REMOVE NO. 1 ENGINE COVER

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  13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

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  14. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  15. REMOVE AIR CLEANER BRACKET


    1. A01V6RD

      Disconnect the 3 clamps and wire harness.

    2. A01V7LW

      Remove the 5 bolts and air cleaner bracket.

  16. DISCONNECT ENGINE WIRE

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  17. REMOVE NO. 4 WATER BY-PASS HOSE

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  18. DISCONNECT COMPRESSOR OUTLET ELBOW

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  19. DISCONNECT NO. 2 AIR HOSE

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  20. REMOVE NO. 1 AIR TUBE ASSEMBLY

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  21. DISCONNECT TRANSAXLE CONTROL CABLE ASSEMBLY


    1. A01V9HR

      Remove the 2 clips and disconnect the transaxle control cable assembly from the manual transaxle assembly.

    2. A01VAZ8

      Remove the 2 clips and disconnect the transaxle control cable assembly from the control cable bracket.

  22. REMOVE NO. 1 CLUTCH HOUSING COVER


    1. A01V8LP

      Remove the 2 bolts and No. 1 clutch housing cover.

  23. REMOVE NO. 2 MANIFOLD STAY


    1. A01VA91

      Using an E14 "TORX" socket wrench, remove the 2 bolts from the manual transaxle assembly.

    2. Remove the nut and No. 2 manifold stay.

  24. DISCONNECT GROUND CABLE


    1. A01VAUX

      Remove the bolt and disconnect the ground cable.

  25. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A01V84D

      Remove the 4 bolts to disconnect the clutch release cylinder assembly and clutch flexible hose bracket.

  26. DISCONNECT WIRE HARNESS


    1. A01V6YR

      Remove the 3 bolts and disconnect the 2 connectors.

  27. LOOSEN ENGINE AND TRANSAXLE CONNECTING BOLT


    1. A01V7P8

      Using an E14 "TORX" socket wrench, loosen the 2 bolts.

    2. A01VAKW

      Loosen the 4 bolts.

    3. A01V77V

      Loosen the through bolt.

  28. REMOVE FRONT SUSPENSION MEMBER

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  29. SUPPORT MANUAL TRANSAXLE ASSEMBLY


    1. Support the manual transaxle assembly with a transmission jack and tie down band so that it is stable.

  30. REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY


    1. A01V7B8

      Remove the 6 bolts and front crossmember sub-assembly.

  31. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A01V70W

      Remove the through bolt, nut and front engine mounting insulator.

  32. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Note


    • As there is very little space around the manual transaxle assembly, be extremely careful that the body, clutch pipe line and radiator cooling fan do not interfere with the manual transaxle assembly when removing the manual transaxle assembly.

    • When removing the manual transaxle assembly, it is necessary to move the engine assembly and manual transaxle assembly up and down, and back and forth. Therefore, continually confirm that the parts are properly supported and stable while performing this step.


    1. A01V8VF

      Remove the nut and through bolt, and then disconnect the engine mounting insulator LH from the engine mounting bracket LH.

    2. Lower the transmission jack a little at a time. Slightly tilt the engine assembly and manual transaxle assembly.

      Tech Tips

      Lower the engine assembly and manual transaxle assembly to a position where the engine mounting insulator LH can be removed.

    3. A01V9Y7

      Remove the 4 bolts and engine mounting insulator LH.

    4. A01VA48

      Remove the 4 bolts and engine mounting bracket LH.

      Note

      Make sure to clean the bolts and bolt holes after removing the manual transaxle assembly.

    5. A01V741

      Use a cloth, etc. to protect the clutch pipe line in the area indicated in the illustration.

    6. A01V9I2C01
      *1 Crankshaft Damper Sub-assembly
      *2 Body

      Lower the transmission jack a little at a time. Slightly tilt the engine assembly and manual transaxle assembly.

      Note

      Be careful that the body and crankshaft damper sub-assembly do not interfere with each other.

    7. A01VB2IC01
      *a Engine Support Point

      Support the engine assembly with an engine lifter as shown in the illustration so that it is stable.

    8. A01V6ST

      Remove the 6 bolts shown in the illustration.

    9. While making sure that the clutch pipe line does not interfere with the manual transaxle assembly, slowly disconnect the manual transaxle assembly from the engine assembly until the input shaft is clear of the diaphragm spring of the clutch cover.

    10. Slowly lower the transmission jack and remove the manual transaxle assembly.

  33. REMOVE REAR ENGINE MOUNTING INSULATOR

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  34. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01V82P

      Remove the 4 bolts and front engine mounting bracket.

  35. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01V7JM

      Remove the 5 bolts and rear engine mounting bracket.