CLUTCH UNIT(for 3ZR-FE, 3ZR-FAE) REMOVAL

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    for EB61:

    Click here

    for EB61F:

    Click here

  2. REMOVE CLUTCH TUBE


    1. A01V8G7N01

      Using a 10 mm union nut wrench, loosen the bleeder to accumulator tube labeled A and accumulator to flexible hose tube labeled B.

    2. Remove the bolt, clamp, bleeder to accumulator tube and accumulator to flexible hose tube.

  3. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    A01V6XW

    1. Using a union nut wrench, disconnect the clutch release bleeder sub-assembly from the clutch release cylinder to flexible hose tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  4. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    1. A01V9CR

      Remove the clutch tube boot from the manual transaxle assembly.

    2. A01V8XU

      Using a union nut wrench, remove the clutch release cylinder to flexible hose tube from the clutch release with bearing cylinder assembly.

    3. A01V73M

      Remove the 3 bolts and clutch release with bearing cylinder assembly together with the clutch release cylinder to flexible hose tube.

  5. REMOVE CLUTCH COVER ASSEMBLY

    A01V7RRC01
    *a Matchmark

    1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  6. REMOVE CLUTCH DISC ASSEMBLY