CLUTCH UNIT(for Diesel) REMOVAL

PROCEDURE

1. REMOVE MANUAL TRANSAXLE ASSEMBLY

   for EA64:

   Click here

   for EA64F:

   Click here

2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

   
   

   1. 

      Remove the clutch release fork sub-assembly with the clutch release bearing from the manual transaxle assembly.

3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

   
   

   1. 

      Remove the clutch release bearing assembly from the clutch release fork sub-assembly.

4. REMOVE RELEASE FORK SUPPORT

   
   

   1. 

      Remove the release fork support from the manual transaxle assembly.

      Tech Tips

      If there is adhesive on the threaded portion of the release fork support,replace a release fork support and clean the threaded potion of the housing.

5. REMOVE CLUTCH RELEASE FORK BOOT

   
   

   1. 

      Remove the clutch release fork boot from the manual transaxle assembly.

6. REMOVE CLUTCH COVER ASSEMBLY

   
   
   1. 

      *a

      Matchmark

      Align the matchmarks on the clutch cover assembly and flywheel.

   2. Loosen each set bolt 180° at a time until the spring tension is released.

      Note

      Following the order in the illustration, make sure to uniformly loosen the bolts 180° at a time.

   3. Remove the set bolts, and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc.

7. REMOVE CLUTCH DISC ASSEMBLY

   Note

   Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.