CLUTCH ACCUMULATOR(for Gasoline) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH ACCUMULATOR ASSEMBLY


    1. Install the clutch accumulator assembly.


      1. for 2AR-FE:

        Temporarily install the clutch accumulator assembly to the manual transaxle assembly with the 3 bolts.

      2. for 3ZR-ZE, 3ZR-FAE:

        Temporarily install the clutch accumulator assembly and engine wire to the manual transaxle assembly with the 3 bolts.

    2. A00YU40C02
      *A for 2AR-FE
      *B for 3ZR-FE, 3ZR-FAE
      *1 Engine Wire

      Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    3. A00YWHHC01
      *a Paint Mark

      Temporarily install the bleeder to accumulator tube labeled A and accumulator to flexible hose tube labeled B.

    4. Install the clamp with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      Tech Tips

      Align the clamp and paint mark as shown in the illustration and install the clamp.

    5. Using a 10 mm union nut wrench, tighten the bleeder to accumulator tube labeled A and accumulator to flexible hose tube labeled B.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    6. Connect the accumulator to flexible hose tube and clutch hose.

    7. A00YS3PN01

      Install the clutch hose with a new clip labeled A.

    8. Using a 10 mm union nut wrench, tighten the accumulator to flexible hose tube labeled B.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  2. BLEED CLUTCH LINE

    for 2AR-FE:

    Click here

    for 3ZR-FE:

    Click here

    for 3ZR-FAE:

    Click here

  3. INSPECT FLUID LEVEL

    Click here

  4. INSPECT FOR FLUID LEAK

    Tech Tips

    Check for leaks in the clutch system.

  5. INSTALL BATTERY BRACKET REINFORCEMENT

    for 2AR-FE for 1.6 kW Type: Click here

    for 2 AR-FE for 1.7 kW Type: Click here

    for 3ZR-FAE: Click here

    for 3ZR-FE for 1.0 kW Type: Click here

    for 3ZR-FE for 1.3 kW Type: Click here

  6. INSTALL REAR ENGINE UNDER COVER LH

    Click here

  7. INSTALL NO. 1 ENGINE UNDER COVER (for 2AR-FE, 3ZR-FE)

    Click here

  8. INSTALL NO.1 ENGINE UNDER COVER (for 3ZR-FAE)

    Click here