CLUTCH UNIT(for 2AD-FTV) REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A01QR1G

      Remove the clutch release fork sub-assembly with the clutch release bearing from the manual transaxle assembly.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A01QUM5

      Remove the clutch release bearing assembly from the clutch release fork sub-assembly.

  4. REMOVE RELEASE FORK SUPPORT


    1. A01QR7A

      Remove the release fork support from the manual transaxle assembly.

  5. REMOVE CLUTCH RELEASE FORK BOOT


    1. A01QT1C

      Remove the clutch release fork boot from the manual transaxle assembly.

  6. REMOVE CLUTCH COVER ASSEMBLY


    1. A01QT2RC01
      *a Matchmark

      Align the matchmarks on the clutch cover assembly and flywheel.

    2. Loosen each set bolt 180° at a time until the spring tension is released.

      Note

      Following the order in the illustration, make sure to uniformly loosen the bolts 180° at a time.

    3. Remove the set bolts, and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc.

  7. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.