CLUTCH UNIT(for Diesel) REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    for EA64:

    Click here

    for EA64F:

    Click here

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A01CWK8

      Remove the clutch release fork sub-assembly with the clutch release bearing from the manual transaxle assembly.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A01CX61

      Remove the clutch release bearing assembly from the clutch release fork sub-assembly.

  4. REMOVE RELEASE FORK SUPPORT


    1. A01CWP4

      Remove the release fork support from the manual transaxle assembly.

  5. REMOVE CLUTCH RELEASE FORK BOOT


    1. A01CW1B

      Remove the clutch release fork boot from the manual transaxle assembly.

  6. REMOVE CLUTCH COVER ASSEMBLY


    1. A01CXQCC01
      *a Matchmark

      Align the matchmarks on the clutch cover assembly and flywheel.

    2. Loosen each set bolt 180° at a time until the spring tension is released.

      Note

      Following the order in the illustration, make sure to uniformly loosen the bolts 180° at a time.

    3. Remove the set bolts, and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc.

  7. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.