DIFFERENTIAL CASE DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT DIFFERENTIAL RING GEAR


    1. A01QT77C01
      *a Matchmark

      Put matchmarks on the front differential ring gear and differential case.

    2. A01QOOR

      Remove the 12 bolts.

    3. A01QS9L

      Using a plastic-faced hammer, tap on the front differential ring gear to remove it from the differential case.

  2. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. Secure the front differential case in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A01QU9R

      Using a 5 mm pin punch and hammer, remove the front differential pinion shaft straight pin from the differential case.

      Note

      Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.

  3. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01QQUV

      Remove the front No. 1 differential pinion shaft from the differential case.

  4. REMOVE DIFFERENTIAL SIDE GEAR


    1. A01QSQYC01
      *1 Differential Case
      *2 Differential Side Gear
      *3 No. 1 Front Differential Side Gear Thrust Washer
      *4 Front Differential Pinion
      *5 Front Differential Pinion Thrust Washer

      Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 differential side gears, and 2 No. 1 front differential side gear thrust washers from the differential case.

  5. REMOVE TRANSAXLE CASE OIL SEAL RH (INNER)


    1. A01QRFPN01

      Using SST, remove the transaxle case oil seal RH (inner) from the transaxle case.

      SST
      09308-00010