DIFFERENTIAL CASE REASSEMBLY

PROCEDURE


  1. INSTALL DIFFERENTIAL SIDE GEAR


    1. A01QSQYC01
      *1 Differential Case
      *2 Differential Side Gear
      *3 No. 1 Front Differential Side Gear Thrust Washer
      *4 Front Differential Pinion
      *5 Front Differential Pinion Thrust Washer

      Coat the 2 differential side gears, 2 No. 1 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the differential case.

  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01QSTK

      Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.

  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH

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  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01QORG

      Using a 5 mm pin punch and hammer, install the front differential pinion shaft straight pin.

      Note

      Align the holes, and install the front differential pinion shaft straight pin.

    2. A01QRTD

      Using a chisel and hammer, stake the differential case.

      Note

      Stake the differential case after adjusting the backlash.

  5. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A01QOY1

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

      Note

      Do not heat the front differential ring gear to more than 110°C (230°F).

    2. A01QSOKC04
      *a Matchmark

      Clean the contact surface of the differential case.

    3. Align the matchmarks, set the front differential ring gear to the front differential case.

    4. A01QR2D

      Install the 12 bolts.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

      Note


      • Tighten the bolts after the front differential ring gear has cooled down sufficiently.

      • Tighten the bolts evenly in a diagonal pattern using several steps.