DIFFERENTIAL CASE REASSEMBLY

PROCEDURE


  1. INSTALL DIFFERENTIAL SIDE GEAR


    1. A01QSQYC01
      *1 Differential Case
      *2 Differential Side Gear
      *3 No. 1 Front Differential Side Gear Thrust Washer
      *4 Front Differential Pinion
      *5 Front Differential Pinion Thrust Washer

      Coat the 2 differential side gears, 2 No. 1 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the differential case.

  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01QTL5C01
      A01QRKS Toyota Genuine ATF WS

      Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.

  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH

    Click here

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01QQUZ

      Using a pin 3 mm punch and hammer, install the front differential pinion shaft straight pin.

      Note

      Align the holes, and install the front differential pinion shaft straight pin.

    2. A01QSFU

      Using a chisel and hammer, stake the differential case.

      Note

      Stake the differential case after adjusting the backlash.

  5. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A01QOY1

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

      Note

      Do not heat the front differential ring gear to more than 110°C (230°F).

    2. Clean the contact surface of the front differential case.

    3. A01QT77C01
      *a Matchmark

      Align the matchmarks, and install the front differential ring gear case quickly.

      Note

      Do not install the bolts while the front differential ring gear is hot.

    4. A01QOOR

      Install and tighten the 12 bolts.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

      Note

      Tighten the bolts a little at a time in a diagonal sequence.

  6. INSTALL TRANSAXLE CASE OIL SEAL RH (INNER)


    1. Coat the lip of a new transaxle case oil seal RH (inner) with MP grease.

    2. A01QU13N01

      Using SST and a hammer, install the transaxle case oil seal RH (inner).

      SST
      09950-60010   ( 09951-00410 )
      09950-70010   ( 09951-07200 )
      Oil seal drive in depth
      21.5 to 22.5 mm (0.846 to 0.886 in.)