STARTER(for 1.7 kW Type) REASSEMBLY

PROCEDURE


  1. INSTALL PLANETARY GEAR


    1. B002AIRC01
      B0029FL High-temperature grease

      Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft.

    2. Install the 3 planetary gears.

  2. INSTALL RUBBER SEAL


    1. Install the rubber seal to the repair service starter kit.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. B0029EXC01
      B0029FL High-temperature grease

      Apply high-temperature grease to the starter armature shaft.

    2. B002AOWC01
      B0029FL High-temperature grease

      Apply high-temperature grease to the washer and bearing as shown in the illustration.

    3. Install the starter armature assembly to the starter commutator end frame assembly.

    4. Install the washer.

    5. Using snap ring pliers, securely install a new snap ring to the armature shaft groove.

      Note

      Be sure to install the snap ring properly because it easily expands.

    6. B0029KBC04
      *a Length

      Using a vernier caliper, measure the length of the snap ring.

      Maximum length
      5.0 mm (0.197 in.)

      If the length is more than the maximum, replace the snap ring with a new one.

  4. INSTALL STARTER COMMUTATOR END FRAME COVER


    1. B002AAW

      Install the starter commutator end frame cover to the starter commutator end frame assembly.

  5. INSTALL STARTER ARMATURE PLATE


    1. B002A9VC04
      *a Key
      *b Keyway

      Insert the armature plate into the starter yoke assembly.

    2. Align the keyway of the starter armature plate with the key inside the starter yoke assembly, and install the starter armature plate.

  6. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. B002A0CC04
      *a Cutout
      *b Rubber

      Align the rubber of the starter commutator end frame assembly with the cutout of the starter yoke assembly.

    2. Install the starter commutator end frame assembly to the starter yoke assembly.

      Note

      The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

  7. INSTALL STARTER YOKE ASSEMBLY


    1. B0029YOC03
      *a Protrusion
      *b Cutout

      Align the protrusion of the starter yoke assembly with the cutout of the repair service starter kit.

    2. Install the starter yoke assembly with the 2 through-bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. B002AMLC01
      B0029FL High-temperature grease

      Apply high-temperature grease to the plunger and the lever.

    2. B002AHL

      Pull the pinion gear and push down the lever.

    3. B002A5ZC04
      *a Plunger
      *b Lever

      Temporarily install the magnet starter switch assembly by hooking the plunger onto the upper side of the pinion drive lever.

    4. Install the magnet starter switch assembly with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    5. Connect the lead wire to the terminal C with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }