STARTER(w/o Stop And Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01CWMZ

      Remove the nut and disconnect the lead wire from the magnet starter switch assembly.

    2. A01CY2I

      Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.

    3. A01CXRJ

      Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01CWKD

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

    2. A01CYSF

      Pull out the starter yoke assembly together with the starter commutator end frame assembly.

    3. A01CWMO

      Remove the 2 screws and starter commutator end frame assembly from the starter yoke assembly.

      Note

      A01CWDHC03
      *a Lead Wire

      While holding down the lead wire, remove the starter commutator end frame assembly.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01CW2Z

      Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the starter brush holder assembly so that they are held in place by the springs.

    2. Remove the starter brush holder assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01CWT6

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01CW52

      Remove the starter armature plate from the starter center bearing clutch sub-assembly or starter yoke assembly.

    2. A01CWJL

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

    3. A01CX6KC03
      *1 Starter Pinion Drive Lever
      *2 Rubber Seal
      *3 Starter Center Bearing Clutch Sub-assembly

      Remove the starter center bearing clutch sub-assembly together with the starter pinion drive lever and rubber seal from the starter drive housing assembly.

    4. Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.