STOP AND START SYSTEM(for 3ZR-FAE), Diagnostic DTC:P1540

DTC Code DTC Name
P1540 Brake Booster Sensor Circuit (Open or Short)

DESCRIPTION

The engine stop and start ECU determines changes in the brake booster assembly pressure based on the voltage signal received from the vacuum sensor assembly in the brake booster assembly.

If the engine stop and start ECU judges that the signal received from the vacuum sensor assembly is abnormal, it stores DTC P1540 and blinks the stop and start cancel indicator light.

B0029ANE05
DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Memory
P1540 Brake Booster Sensor Circuit (Open or Short)

Both of the following conditions are met for 2 seconds or more (1 trip detection logic):


  • Open or short in vacuum sensor assembly circuit

  • Ignition switch ON

  • Vacuum sensor assembly

  • Engine stop and start ECU

  • Wire harness or connector

 Blinks DTC stored

CONFIRMATION DRIVING PATTERN

Tech Tips

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

Click here


  1. CONFIRMATION AFTER TROUBLESHOOTING

    Tech Tips


    • If the cable is disconnected from the negative (-) battery terminal, stop and start control is prohibited until refresh charge is completed. In this case, drive the vehicle approximately 5 to 60 minutes until refresh charge is completed and stop and start control operation is permitted.

    • Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.

      Click here


      Powertrain > Stop and Start > Clear DTCs

    4. Start the engine and allow it to idle for 15 seconds or more.

    5. Stop the engine and turn the ignition switch to ON.

    6. Turn the GTS on.

    7. Enter the following menus: Powertrain / Stop and Start / Data List / Brake Boost Pressure.


      Powertrain > Stop and Start > Data List
      Tester Display
      Brake Boost Pressure

    8. While depressing the brake pedal several times, check that the Brake Boost Pressure value changes.

    9. Check that DTCs are not output.

      Click here


      Powertrain > Stop and Start > Trouble Codes

  2. STOP AND START SYSTEM OPERATION CHECK

    Tech Tips

    If the cable is disconnected from the negative (-) battery terminal, stop and start control is prohibited until refresh charge is completed. In this case, drive the vehicle approximately 5 to 60 minutes until refresh charge is completed and stop and start control operation is permitted.


    1. Start the engine and warm it up.

    2. Turn the air conditioning system off.

    3. Drive the vehicle at 7 km/h (4.3 mph) or more.

      CAUTION:

      When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

    4. for CVT:

      Depress the brake pedal and stop the vehicle.

      for Manual Transaxle:

      Stop the vehicle, move the shift lever to neutral and release the clutch pedal.

    5. Allow the engine to stop by stop and start control. (for CVT: Keep the shift lever in D.)

    6. for CVT:

      Release the brake pedal with the shift lever in D to start the engine.

      for Manual Transaxle:

      Depress the clutch pedal and start the engine.

WIRING DIAGRAM

B002A6QE18
*a Vacuum Sensor Assembly
*b Engine Stop and Start ECU

CAUTION / NOTICE / HINT

Note


  • for CVT:

    When replacing the engine stop and start ECU with a new one, make sure to download the previous status (number of starter operations) of the old engine stop and start ECU. After replacing the engine stop and start ECU, turn the ignition switch to ON and wait 20 seconds, then confirm that "OK" is displayed for the Data List item "Oper Prohibition (O/P Air Bleeding)". Then upload the previous status (number of starter operations) to the engine stop and start ECU.

    Click here

  • for Manual Transaxle:

    Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.

    Click here

  • After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.

    Click here

  • After replacing the engine stop and start ECU or airbag sensor assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU.

    Click here

Tech Tips

Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.

Click here

PROCEDURE


  1. CHECK VACUUM SENSOR ASSEMBLY (PB TERMINAL VOLTAGE)

    B002AL6C69
    *a

    Component with harness connected

    (Engine Stop and Start ECU)

    		 - -

    1. Turn the ignition switch to ON.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      A66-13 (PB) - A66-3 (BRE2) Ignition switch ON Higher than 0.6 V or below 4.7 V
      Result
      Proceed to
      OK
      NG

    OK

    USE SIMULATION METHOD TO CHECK Click here

    NG

  2. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - VACUUM SENSOR ASSEMBLY)


    1. Disconnect the A66 engine stop and start ECU connector.

    2. Disconnect the A60 vacuum sensor assembly connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A66-13 (PB) - A60-2 (PB) Always Below 1 Ω
      A66-14 (BRVC) - A60-3 (VC) Always Below 1 Ω
      A66-3 (BRE2) - A60-1 (E2) Always Below 1 Ω
      A66-13 (PB) - Body ground Always 10 kΩ or higher
      A66-14 (BRVC) - Body ground Always 10 kΩ or higher
      A66-3 (BRE2) - Body ground Always 10 kΩ or higher
      A60-2 (PB) - Body ground Always 10 kΩ or higher
      A60-3 (VC) - Body ground Always 10 kΩ or higher
      A60-1 (E2) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  3. CHECK ENGINE STOP AND START ECU (BRVC TERMINAL VOLTAGE)

    B002AL6C70
    *a

    Component with harness connected

    (Engine Stop and Start ECU)

    		 - -

    1. Turn the ignition switch to ON.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      A66-14 (BRVC) - A66-3 (BRE2) Ignition switch ON 4.75 to 5.25 V
      Result
      Proceed to
      OK
      NG

    NG

    REPLACE ENGINE STOP AND START ECU Click here

    OK

  4. REPLACE VACUUM SENSOR ASSEMBLY


    1. Replace the vacuum sensor assembly.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  5. CHECK DTC OUTPUT


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Stop and Start / Trouble Codes.

    5. Check that no DTCs are output.


      Powertrain > Stop and Start > Trouble Codes
      Result
      Result Proceed to
      DTCs are not output A
      DTC P1540 is output B

    A

    END

    B

    REPLACE ENGINE STOP AND START ECU Click here