STOP AND START SYSTEM(for 3ZR-FAE), Diagnostic DTC:P0617

DTC Code DTC Name
P0617 Starter Relay Circuit High

DESCRIPTION

When the engine is started by stop and start control, the engine stop and start ECU controls the starter assembly by activating the ST NO. 1 relay (for starter pinion operation) via voltage from terminal STA and then, using its built-in starter delay circuit, activating the ST NO. 2 relay (for starter motor operation) via voltage from terminal STA2.

If overcurrent is detected in the starter relay circuit, the engine stop and start ECU stores DTC P0617 and blinks the stop and start cancel indicator light.

DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Memory
P0617 Starter Relay Circuit High

Both of the following conditions are met for 1 second (1 trip detection logic):


  • Ignition switch ON

  • Overcurrent to ST NO. 1 relay or ST NO. 2 relay is detected.

  • Wire harness or connector

  • ST NO. 1 relay

  • ST NO. 2 relay

  • Engine stop and start ECU

 Blinks DTC stored

CONFIRMATION DRIVING PATTERN

Tech Tips

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

Click here


  1. Tech Tips


    • If the cable is disconnected from the negative (-) battery terminal, stop and start control is prohibited until refresh charge is completed. In this case, drive the vehicle approximately 5 to 40 minutes until refresh charge is completed and stop and start control operation is permitted.

    • Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.

    CONFIRMATION AFTER TROUBLESHOOTING


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

    3. Clear the DTCs.

      Click here


      Powertrain > Stop and Start > Clear DTCs

    4. Start the engine and warm it up.

    5. Drive the vehicle at 7 km/h (4.3 mph) or more.

      CAUTION:

      When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

    6. Depress the brake pedal and stop the vehicle.

    7. Keep the engine stopped by stop and start control for 1 second or more. (Keep the shift lever in D.)

    8. Release the brake pedal with the shift lever in D to start the engine.

    9. Check that DTCs are not output.

      Click here


      Powertrain > Stop and Start > Trouble Codes

  2. STOP AND START SYSTEM OPERATION CHECK

    Tech Tips

    If the cable is disconnected from the negative (-) battery terminal, stop and start control is prohibited until refresh charge is completed. In this case, drive the vehicle approximately 5 to 40 minutes until refresh charge is completed and stop and start control operation is permitted.


    1. Start the engine and warm it up.

    2. Turn the air conditioning system off.

    3. Drive the vehicle at 7 km/h (4.3 mph) or more.

      CAUTION:

      When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.

    4. Depress the brake pedal and stop the vehicle.

    5. Allow the engine to stop by stop and start control. (Keep the shift lever in D.)

    6. Release the brake pedal with the shift lever in D to start the engine.

WIRING DIAGRAM

A01KD8LE01
A01KBDAE01

CAUTION / NOTICE / HINT

Note


  • When replacing the engine stop and start ECU with a new one, make sure to download the previous status (number of starter operations) of the old engine stop and start ECU. After replacing the engine stop and start ECU, turn the ignition switch to ON and wait 20 seconds, then confirm that "OK" is displayed for the Data List item "Oper Prohibition (O/P Air Bleeding)". Then upload the previous status (number of starter operations) to the engine stop and start ECU.

    Click here

  • After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.

    Click here

  • After replacing the engine stop and start ECU or airbag sensor assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU.

    Click here

  • Inspect the fuses for circuits related to this system before performing the following procedure.

Tech Tips

Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.

Click here

PROCEDURE


  1. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BBC FUSE)


    1. Disconnect the A65 engine stop and start ECU connector.

    2. Remove the BBC fuse from engine room relay block and junction block assembly.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A65-7 (BIN) - BBC fuse terminal 2 Always Below 1 Ω
      A65-7 (BIN) - Body ground Always 10 kΩ or higher
      BBC fuse terminal 2 - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  2. CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - ST NO. 1, ST NO. 2 RELAY)


    1. Disconnect the A66 and A65 engine stop and start ECU connectors.

    2. Remove the ST NO. 1 and ST NO. 2 relay from No. 2 engine room relay block and junction block assembly.

    3. Remove the BBC fuse from engine room relay block and junction block assembly.

    4. w/ Entry and Start System:

      Disconnect the G82 certification ECU (smart key ECU assembly) connector.

    5. Disconnect the B36 park/neutral position switch assembly connector.

    6. Disconnect the A62 ECM connector.

    7. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A66-21 (STA) - ST NO. 1 relay terminal 2 Always Below 1 Ω
      A66-23 (STA2) - ST NO. 2 relay terminal 2 Always Below 1 Ω
      A66-21 (STA) - Body ground Always 10 kΩ or higher
      ST NO. 1 relay terminal 2 - Body ground Always 10 kΩ or higher
      A66-23 (STA2) - Body ground Always 10 kΩ or higher
      ST NO. 2 relay terminal 2 - Body ground Always 10 kΩ or higher
      A65-7 (BIN) - A66-21 (STA) Always 10 kΩ or higher
      A65-7 (BIN) - A66-23 (STA2) Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  3. CHECK ENGINE STOP AND START ECU


    1. Disconnect the engine stop and start ECU connectors.

      A01KBCKC01
      *a

      Component without harness connected

      (Engine Stop and Start ECU)

      		 - -

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A66-21 (STA) - A65-8 (GND) Always 10 kΩ or higher
      A66-23 (STA2) - A65-8 (GND) Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPLACE ENGINE STOP AND START ECU Click here

    OK

  4. INSPECT RELAY (ST NO. 1, ST NO. 2 RELAY)


    1. Inspect the ST NO. 1 relay.

      Click here

    2. Inspect the ST NO. 2 relay.

      Click here

      Result
      Proceed to
      OK
      NG

    OK

    USE SIMULATION METHOD TO CHECK Click here

    NG

    REPLACE RELAY (ST NO. 1, ST NO. 2 RELAY)