AUTOMATIC TRANSAXLE ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT



    1. Clean the bolt holes.

    2. Apply adhesive 1324 to 2 or 3 threads on one half of a new transfer and transaxle setting stud bolt A as shown in the illustration.

      A01V7KVC01
      *a Toyota Genuine Adhesive 1324 *b Sealant
      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note


      • Do not apply adhesive 1324 to the ends of the stud bolt.

      • Install the stud bolt immediately after applying adhesive to prevent the adherence of foreign matter.

    3. Install the 2 new transfer and transaxle setting stud bolts to the transaxle case positions shown in the illustration.

      Torque:
      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the stud bolt so that the side that has sealant and adhesive is facing the automatic transaxle assembly.

      Tech Tips

      Stud bolt length:

      Stud bolt A: 69 mm (2.72 in.)

      Stud bolt B: 47 mm (1.85 in.)

  2. INSTALL TRANSFER ASSEMBLY

    Click here

  3. INSTALL TORQUE CONVERTER ASSEMBLY

    A01V6Z2

    1. Engage the splines of the input shaft and turbine runner.

    2. A01V6PN

      Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm (0.394 in.) and engage the splines while rotating the torque converter assembly.

    3. A01V8ZV

      Turn the torque converter assembly to insert the key of the oil pump drive gear into the groove of the torque converter assembly.

    4. Clean the torque converter assembly set bolt holes.

    5. A01V778C01
      *a Engine Surface
      *b Drive Plate Surface

      Using a vernier caliper and straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter assembly contact surface of the drive plate.

      Note

      Make sure to deduct the thickness of the straightedge.

    6. A01V8NHE01

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.

      Standard distance
      B = A + 1 mm (0.0394 in.) or more

      Note


      • Be sure to subtract the thickness of the straightedge.

      • If the automatic transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

      • Do not include the thickness of the set block.

  4. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    A01VA24C01
    *1 Torque Converter Assembly Centerpiece
    *2 Crankshaft

    1. Apply clutch spline grease to the surface of the torque converter assembly center piece that contacts the crankshaft.

      Clutch spline grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum grease amount
      Approximately 1 g (0.0353 oz.)
    2. A01V75KN01

      Confirm that the 2 knock pins are on the surface of the engine block that contacts the transaxle.

    3. Maintain the engine and transaxle in a horizontal position, align the knock pins with each hole in the transaxle and install the transaxle with the 5 bolts shown in the illustration.

      Torque:
      for bolt A
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      for bolt B
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  5. INSTALL STIFFENER PLATE LH AND RH


    1. A01VASUN01

      Temporarily install the stiffener plate LH and RH with the 8 bolts.

    2. While holding one stiffener plate against the transaxle, tighten bolt A, and then tighten bolts B, C and D. Perform the same procedure for the other stiffener plate.

      Torque:
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }

  6. INSTALL TCM

    Click here

  7. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the speedometer driven hole cover sub-assembly.

    2. Install the speedometer driven hole cover sub-assembly with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 ft.*lbf }

  8. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 1 transmission control cable bracket with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket and with the bolt.

      Torque:
      19.1 N*m  { 195 kgf*cm, 14 ft.*lbf }

  10. INSTALL NO. 1 AIR TUBE


    1. Install the air tube support with the bolt.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

    2. Install the No. 1 air tube with the 2 bolts and tighten the clamp.

      Torque:
      for bolt
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
      for clamp
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      Before installation, remove any oil residue from the inside of the tube and hose.

  11. INSTALL ENGINE MOUNTING BRACKET LH


    1. Clean the bolts and the installation holes in the engine mounting bracket LH.

    2. Apply adhesive to 2 or 3 threads on the ends of the 4 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Install the engine mounting bracket LH to the transaxle with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

    4. Install the wire harness clamp bracket to the engine mounting bracket LH with the bolt.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

  12. INSTALL REAR ENGINE MOUNTING BRACKET


    1. Install the rear engine mounting bracket to the automatic transaxle assembly with the 4 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  13. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket to the automatic transaxle assembly with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  14. INSTALL BREATHER TUBE BRACKET


    1. Install the breather tube bracket to the front engine mounting bracket with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Connect the breather hose to the breather tube.

  15. INSTALL GROUND CABLE


    1. Install the ground cable to the automatic transaxle assembly with the bolt and attach the clamp.

      Torque:
      19.1 N*m  { 195 kgf*cm, 14 ft.*lbf }

  16. CONNECT WIRE HARNESS


    1. Connect the park/neutral position switch connector and TCM connector, and attach the 7 wire harness clamps to the transaxle.

      Tech Tips

      Turn the lock lever until the claw of the TCM connector makes a connection sound and secure the connector with lock lever.

    2. Install the bolt.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

  17. INSTALL STARTER ASSEMBLY

    Click here

  18. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  19. INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. Remove any adhesive remaining in the 6 bolt holes of the torque converter assembly and 6 drive plate and torque converter assembly setting bolts.

    2. Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 6 drive plate and torque converter assembly setting bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each bolt while holding the crankshaft pulley with SST.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

      Tech Tips

      First install the black-colored bolt, and then the remaining 5 silver-colored bolts.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

    4. Install the flywheel housing under cover.

  20. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transaxle parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.