RADIATOR REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  5. REMOVE NO. 1 ENGINE UNDER COVER

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  6. DRAIN ENGINE COOLANT

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  7. REMOVE FRONT BUMPER COVER (w/ Towing Package)

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  8. REMOVE HEADLIGHT



  9. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A01V7OY

      Remove the 4 screws and front lower bumper absorber.

  10. REMOVE NO. 1 ENGINE COVER

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  11. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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  12. REMOVE BATTERY INSULATOR

  13. REMOVE BATTERY

  14. REMOVE BATTERY TRAY

  15. REMOVE FRONT BATTERY BRACKET

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  16. REMOVE BATTERY BRACKET REINFORCEMENT

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  17. REMOVE LOW PITCHED HORN ASSEMBLY

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  18. REMOVE HIGH PITCHED HORN ASSEMBLY

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  19. REMOVE FRONT BUMPER CENTER STAY SUB-ASSEMBLY


    1. A01V6WG

      Remove the 2 bolts, clip and front bumper center stay sub-assembly.

  20. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY

    A01V8DR

    1. Remove the 2 bolts and front bumper upper reinforcement sub-assembly.

  21. REMOVE UPPER RADIATOR AIR GUIDE PLATE


    1. A01V6QH

      Remove the 6 clips and upper radiator air guide plate.

  22. REMOVE LOWER RADIATOR AIR GUIDE PLATE


    1. A01VAO9

      Detach 3 claws and remove the lower radiator air guide plate.

  23. DISCONNECT AMBIENT THERMISTOR ASSEMBLY


    1. A01V8YD

      Detach the clamp to disconnect the ambient thermistor assembly.

  24. REMOVE FRONT BUMPER REINFORCEMENT

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  25. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

    A01V9AF

    1. Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  26. DISCONNECT LIQUID TUBE SUB-ASSEMBLY

    A01V7TF

    1. Remove the bolt and disconnect the liquid tube sub-assembly from the cooler condenser assembly.

    2. Remove the O-ring from the liquid tube sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  27. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH


    1. A01VA8F

      Detach 3 claws and remove the front radiator side air guide plate RH.

  28. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE RH


    1. A01V761

      Remove the 2 clips and rear radiator side air guide plate RH.

  29. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH


    1. A01VAOK

      Detach 3 claws and remove the front radiator side air guide plate LH.

  30. REMOVE REAR RADIATOR SIDE AIR GUIDE PLATE LH


    1. A01VB3U

      Remove the 2 clips and rear radiator side air guide plate LH.

  31. DISCONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY

    A01V8EO

    1. Slide the clip and disconnect the No. 2 vacuum transmitting hose assembly from the intake manifold.

  32. REMOVE NO. 1 RADIATOR SUPPORT


    1. A01V79X

      Remove the 2 bolts and 2 No. 1 radiator supports.

    2. Remove the 2 radiator support cushions.

  33. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A01V750

      Slide the 2 clamps and disconnect the No. 1 water by-pass hose from the radiator reservoir assembly and radiator hose sub-assembly.

    2. Detach the hose clamp from the upper radiator support.

    3. Remove the 2 bolts and disconnect the water by-pass hose clamp bracket from the upper radiator support.

  34. DISCONNECT WIRE HARNESS


    1. A01V9A9

      w/ Towing Package:

      Disconnect the 3 connector and detach the 11 clamps.

    2. A01V7E3

      w/o Towing Package:

      Disconnect the 4 connector and detach the 13 clamps.

  35. REMOVE HOOD LOCK ASSEMBLY



  36. REMOVE UPPER RADIATOR SUPPORT


    1. A01V8J3

      Remove the 4 bolts and upper radiator support.

  37. DISCONNECT RADIATOR HOSE SUB-ASSEMBLY

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  38. DISCONNECT NO. 2 RADIATOR HOSE

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  39. REMOVE INTERCOOLER AIR HOSE


    1. A01V8GS

      Loosen the 2 hose clamps.

    2. Remove the intercooler air hose from the No. 1 air tube and intercooler assembly.

  40. REMOVE NO. 3 AIR HOSE

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  41. REMOVE RADIATOR ASSEMBLY


    1. A01V9K5

      Detach the hose clamp from the oil cooler hose sub-assembly.

    2. Slide the 3 hose clips and disconnect the 3 oil cooler hoses.

    3. Remove the radiator assembly and 2 cushions.

  42. REMOVE NO. 2 RADIATOR SUPPORT


    1. A01V8D2

      Remove the 4 bolts and 2 No. 2 radiator supports.

  43. REMOVE COOLER CONDENSER ASSEMBLY


    1. Remove the cooler condenser assembly.

  44. REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. Detach the 4 clamps from the fan shroud and No. 2 air tube.

    2. A01V6U0

      Slide the 2 clips and remove the No. 2 vacuum transmitting hose assembly from the intercooler assembly and No. 2 air tube.

  45. REMOVE NO. 2 AIR TUBE


    1. A01V6QP

      Loosen the hose clamp.

    2. Remove the bolt and No. 2 air tube from the intercooler assembly.

  46. REMOVE RADIATOR HOSE SUB-ASSEMBLY


    1. A01V6X1

      Disconnect the 2 clamps from the fan shroud.

    2. Slide the 2 clamps and remove the radiator hose sub-assembly from the radiator assembly.

  47. REMOVE NO. 2 RADIATOR HOSE

    A01V6Q2

    1. Slide the clamp and remove the No. 2 radiator hose from the radiator assembly.

  48. REMOVE OIL COOLER TUBE SUB-ASSEMBLY


    1. A01V9PM

      Slide the 2 clips and disconnect the 2 oil cooler hoses from the radiator assembly.

    2. Remove the 2 bolts and oil cooler tube sub-assembly from the fan shroud.

  49. REMOVE LOWER RADIATOR SUPPORT

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  50. REMOVE INTERCOOLER ASSEMBLY

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  51. REMOVE FAN SHROUD


    1. A01VA7E

      Remove the 3 bolts and fan shroud.