THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL THERMOSTAT


    1. Install a new gasket to the thermostat.

    2. A01CWX2C01
      *1 Jiggle Valve

      Install the thermostat with the jiggle valve facing upward.

      Tech Tips

      The jiggle valve may be set to within 10° on either side of the prescribed position.

  2. INSTALL WATER INLET


    1. Install the water inlet with the 3 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  3. INSTALL NO. 4 WATER BY-PASS PIPE


    1. A01CYA0

      Apply soapy water to a new O-ring and install it to the No. 4 water by-pass pipe.

    2. Install the No. 4 water by-pass pipe with the bolt.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  4. CONNECT NO. 2 RADIATOR HOSE

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  5. INSTALL NO. 2 WATER BY-PASS HOSE


    1. A01CYCKC01
      *a Top
      *b RH Side
      *c Rear Side

      Install the No. 2 water by-pass hose to the No. 4 water by-pass pipe and radiator reservoir assembly, slide the 2 clamps to secure it.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  6. ADD ENGINE COOLANT

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  7. INSPECT FOR COOLANT LEAK

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  8. INSTALL NO. 1 ENGINE UNDER COVER

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