WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. Remove the adhesive from the threads of the bolt and the bolt hole of the timing chain cover sub-assembly.

    2. A01CWCQ

      Install a new gasket to the timing chain cover sub-assembly so that the protrusions indicated by the arrows in the illustration are aligned.

    3. A01CY3PN01

      Apply adhesive to 2 or 3 threads of the bolt labeled A.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Standard Bolt Length
      Item Specified Condition
      Bolt A and C 45 mm (1.77 in.)
      Bolt B 30 mm (1.18 in.)
    4. A01CW2J

      Install the engine water pump assembly with the 2 bolts indicated by the arrows in the illustration.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }
    5. A01CXWO

      Install the 5 bolts.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }

  2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. Install the No. 2 idler pulley sub-assembly and No. 2 idler pulley cover plate with the bolt.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  3. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

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  4. INSTALL IDLER PULLEY COVER PLATE

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  5. INSTALL ENGINE MOUNTING SPACER


    1. Install the engine mounting spacer with the 2 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  6. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH


    1. Install the engine mounting insulator sub-assembly RH with the 5 bolts and nut.

      Torque:
      Bolt and Nut
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

    2. Remove the jack.

    3. Tighten the 4 bolts and 2 nuts to the front engine mounting insulator and rear engine mounting insulator.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    4. A01CXCO

      Install the nut.

      Torque:
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }

  7. INSTALL OIL PAN INSULATOR

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  8. INSTALL FAN AND GENERATOR V BELT

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  9. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

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  10. INSTALL RADIATOR RESERVOIR ASSEMBLY

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  11. ADD ENGINE COOLANT

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  12. INSPECT FOR COOLANT LEAK

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  13. INSTALL NO. 1 ENGINE COVER

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  14. INSTALL REAR ENGINE UNDER COVER RH

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  15. INSTALL NO. 1 ENGINE UNDER COVER

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