INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL ENGINE COVER JOINT


    1. Install the engine cover joint.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  2. INSTALL NO. 1 GAS FILTER


    1. Using a 24 mm deep socket wrench, install the No. 1 gas filter to the intake manifold.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }

    2. Install the No. 1 air hose to the intake manifold and No. 1 gas filter.

  3. INSTALL INTAKE MANIFOLD


    1. with Stud Bolt:

      Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the wire harness clamp bracket to the intake manifold with the bolt.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

    3. Install a new gasket to the intake manifold.

    4. Temporarily install the intake manifold stay and intake manifold with the 5 bolts and 2 nuts.

    5. After temporarily installing the 5 bolts and 2 nuts, tighten them to the specified torque in several steps.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    6. Connect the PCV hose to the intake manifold, and slide the clamp to secure it.

    7. Connect the fuel vapor feed hose to the intake manifold.

    8. Attach the 4 clamps to the intake manifold.

    9. Install the wire harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. Install the vacuum switching valve assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the No. 2 air hose and vacuum hose.

    3. Connect the vacuum switching valve assembly connector.

  5. INSTALL VACUUM SENSOR ASSEMBLY


    1. Connect the No. 1 air hose to the vacuum sensor assembly.

    2. Install the vacuum sensor assembly with the engine cover joint.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Connect the vacuum sensor assembly connector.

  6. INSTALL THROTTLE BODY ASSEMBLY

    Click here

  7. INSTALL STARTER ASSEMBLY

    Click here

  8. INSTALL GENERATOR ASSEMBLY

    Click here