EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE GENERATOR ASSEMBLY

    Click here

  2. REMOVE FRONT EXHAUST PIPE SUB-ASSEMBLY


    1. A00YU1S

      Disconnect the heated oxygen sensor connector.

    2. Remove the 4 bolts, 2 compression springs and front exhaust pipe sub-assembly.

      A00YXAJ
    3. Remove the gasket from the front exhaust pipe sub-assembly.

    4. Remove the gasket from the exhaust manifold converter sub-assembly.

  3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  4. REMOVE RADIATOR HOSE HOSE CLAMP

    Click here

  5. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Click here

  6. REMOVE MANIFOLD STAY


    1. A00YUZD

      Remove the bolt, nut and manifold stay.

  7. REMOVE NO. 2 MANIFOLD STAY


    1. A00YT2L

      Remove the bolt, nut and No. 2 manifold stay.

  8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00YWDQ

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  9. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00YQQG

      Remove the 2 bolts and No. 2 exhaust manifold heat insulator.

  10. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A00YUN0N01

      Remove the 5 nuts in the sequence shown in the illustration, and then remove the exhaust manifold converter sub-assembly and gasket.

  11. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A00YT3R

      Remove the 4 bolts and No. 1 manifold converter insulator.