INTAKE AIR CONTROL VALVE ACTUATOR(for TCV) INSTALLATION

PROCEDURE


  1. INSTALL INTAKE AIR CONTROL VALVE ACTUATOR

    Note


    • A01KALE

      Make sure that foreign matter, such as water, oil, sand and iron particles, does not enter the gear chamber or actuator at the locations marked by the circles in the illustration.

    • A01KCLW

      Do not loosen or remove the bolt and 2 nuts shown in the illustration.


    1. A01KB9DC01
      *a Condition: Closed

      Close the tumble control valves.

      Tech Tips

      If the tumble control valves are not closed, close them by hand.

    2. A01KBR0

      Check that the gear of the tumble control valve is in the position shown in the illustration.

      Tech Tips

      Turn the gear clockwise until it contacts the stopper.

    3. Install a new gasket to the intake air control valve actuator.

    4. Install the intake air control valve actuator to the intake manifold with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Note


      • If excessive force is applied to the gear in the direction of rotation when installing the actuator, the valves and actuator may be damaged.

      • After installing the actuator, make sure the ends of the valves are not protruding from the surface where the intake manifold is installed. If the valves are protruding, remove and reinstall the actuator.

  2. INSTALL INTAKE MANIFOLD

    Click here