EXHAUST MANIFOLD W/ TURBOCHARGER REMOVAL

PROCEDURE


  1. REMOVE EGR COOLER WITH PIPE ASSEMBLY

    Click here

  2. REMOVE TURBO OIL OUTLET PIPE


    1. A00YXV9C01
      *1 Nut

      Remove the 2 nuts, 2 bolts, turbo oil outlet pipe and 2 gaskets.

  3. REMOVE NO. 1 TURBO INSULATOR


    1. A00YWC7

      Remove the 2 bolts and No. 1 turbo insulator.

  4. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A00YTWU

      Slide the clamp and remove the No. 3 water by-pass hose from the No. 1 water by-pass pipe.

  5. REMOVE NO. 5 WATER BY-PASS PIPE


    1. A00YRBF

      Remove the 2 bolts and No. 5 water by-pass pipe.

  6. REMOVE NO. 2 TURBO OIL PIPE


    1. A00YSJOC01
      *A for Upper Side
      *B for Lower Side

      Disconnect the vacuum hose.

    2. Remove the 2 union bolts, 2 gaskets and No. 2 turbo oil pipe.

  7. REMOVE TURBOCHARGER STAY


    1. A00YXKEC01
      *1 Turbocharger Stay
      *2 Collar

      Remove the 2 nuts, turbocharger stay and 2 collars.

      Note

      Do not reuse the turbocharger stay.

  8. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. A00YWKP

      Disconnect the vacuum hose.

    2. Remove the 3 nuts, turbocharger sub-assembly and gasket.

  9. REMOVE EXHAUST MANIFOLD


    1. A00YVXCC02
      *1 Collar

      Remove the 8 nuts, 8 collars and exhaust manifold.

    2. Remove the gasket from the cylinder head sub-assembly.

  10. REMOVE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.