CANISTER(w/ Canister Pump Module) REMOVAL

PROCEDURE

1. REMOVE FRONT FLOOR COVER

   Click here

2. REMOVE NO. 1 FUEL TANK PROTECTOR

   
   

   1. 

      Remove the nut, 3 clips and No. 1 fuel tank protector.

      Tech Tips

      The clip labeled A cannot be removed from the No. 1 fuel tank protector.

3. REMOVE CHARCOAL CANISTER ASSEMBLY

   
   

   1. 

      *1	Vent Line Hose
      *2	Air Inlet Line Hose
      *3	Purge Line Hose
      *a	Pull Out
      *b	Push

      Disconnect the connector.

   2. Slide the clamp and disconnect the purge line hose.

   3. Disconnect the air inlet line hose.

      
      

      1. Push in the retainer and pull out the air inlet line hose straight from the pipe.

         Note

         
         

         • Do not use any tools in this procedure.

         • Check for any dirt and foreign matter contamination in the canister and around the hose. Clean if necessary. Foreign matter may damage the O-ring or cause leaks in the seal between the charcoal canister assembly and hose.

         • When disconnecting the hose, make sure that the retainer is not lifted.

   4. Disconnect the vent line hose.

      
      

      1. Pinch the retainer and then raise it.

         Note

         
         

         • Do not use any tools in this procedure.

         • Check for any dirt and foreign matter contamination in the charcoal canister assembly and around the hose. Clean if necessary. Foreign matter may damage the O-ring or cause leaks in the seal between the charcoal canister assembly and hose.

   5. 

      Remove the 4 bolts, clip and charcoal canister assembly.

4. REMOVE CHARCOAL CANISTER BASE BRACKET

   
   

   1. 

      Detach the claw and remove the charcoal canister base bracket.

5. REMOVE CHARCOAL CANISTER PROTECTOR

   
   

   1. 

      Detach the claw and remove the charcoal canister protector.

6. REMOVE CANISTER PUMP MODULE

   
   

   1. Before removing the canister pump module, clean the canister by blowing air into it to ensure that the canister is free of foreign matter.

      Note

      
      

      • Make sure to clean the canister using only air.

      
      

      • Do not use gasoline, thinners or solvents.

   2. 

      *1	Protective Tape

      While disengaging the 2 claws as shown in the illustration, push the canister pump module upwards using a screwdriver to remove it.

      Tech Tips

      Tape the screwdriver tip before use.

   3. 

      Check if the canister contains foreign matter such as mud or water.

      
      

      1. Visually check that the inside of the canister is free of foreign matter.

      2. Hold the canister upside down to make sure that the canister is free of foreign matter.

         If the charcoal canister assembly contains foreign matter, replace the charcoal canister assembly.