MONOLITHIC CONVERTER(for CCo) INSTALLATION

PROCEDURE


  1. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new gasket to the turbocharger sub-assembly.

      Tech Tips

      Make sure that the part labeled A is facing downwards as shown in the illustration.

      A01GDHOC03
      A01GAQ1 Top
    2. A01GAZC

      Temporarily install the exhaust manifold converter sub-assembly with the 3 new nuts.

    3. A01GCJR

      Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

    4. A01GCVQ

      Temporarily install the No. 2 manifold stay with the 3 bolts.

    5. A01GAJ3

      Temporarily install the manifold stay with the bolt and nut.

    6. A01GB77N01

      Tighten the 2 bolts of the No. 2 exhaust manifold stay in the order shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

    7. Tighten the 3 nuts of the exhaust manifold converter sub-assembly.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the nuts while pressing the exhaust manifold converter sub-assembly against the engine.

    8. A01GD3M

      Tighten the nut of the No. 2 exhaust manifold stay.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    9. A01GBOF

      Tighten the bolt of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

      Note

      Tighten the bolt while pressing the No. 2 manifold stay against the exhaust manifold converter sub-assembly and cylinder block sub-assembly.

    10. A01GB2E

      Tighten the 2 bolts of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    11. A01GCP1

      Tighten the bolt of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolt while pressing the manifold stay against the exhaust manifold converter sub-assembly and cylinder block sub-assembly.

    12. A01GBW0

      Tighten the nut of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  2. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 1 manifold converter insulator with the 4 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  3. INSTALL ENGINE ASSEMBLY

    Click here