EGR VALVE INSTALLATION

PROCEDURE


  1. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. A01GDICC01
      *1 Protrusion

      Install a new gasket.

      Note

      Make sure the protrusion of the gasket is facing upward as shown in the illustration.

    2. Install the electric EGR control valve assembly.

  2. INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY


    1. Install a new gasket to the No. 2 EGR pipe sub-assembly.

      Tech Tips

      Make sure that the claw of the gasket faces the No. 2 EGR pipe sub-assembly.

    2. Install a new gasket to the electric EGR control valve assembly.

    3. A01GBGOC01
      *1 Nut

      Temporarily install the No. 2 EGR pipe sub-assembly with the 3 bolts and 2 nuts.

      Bolt Length
      Item Specified Condition
      Bolt A 25 mm (0.984 in.)
      Bolt B 70 mm (2.76 in.)

    4. Tighten the 2 bolts labeled A shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    5. Tighten the bolt and 2 nuts labeled B shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    6. Connect the electric EGR control valve connector.

  3. CONNECT NO. 8 WATER BY-PASS HOSE


    1. Connect the No. 8 water by-pass hose to the electric EGR control valve assembly, and slide the clamp to secure the hose.

  4. CONNECT NO. 7 WATER BY-PASS HOSE


    1. Connect the No. 7 water by-pass hose to the electric EGR control valve assembly, and slide the clamp to secure the hose.

  5. INSTALL EGR VALVE BRACKET


    1. Install the EGR valve bracket with the 3 bolts.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    2. Connect the 2 connectors and attach the 2 wire harness clamps.

  6. ADD ENGINE COOLANT

    Click here

  7. INSPECT FOR COOLANT LEAK

    Click here

  8. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  9. INSTALL NO. 1 ENGINE COVER

    Click here

  10. PERFORM ELECTRIC EGR CONTROL VALVE FULLY CLOSED POSITION LEARNING

    Tech Tips

    Be sure to turn off the ignition switch before performing this operation.


    1. Turn the ignition switch to ON.

    2. Turn the ignition switch off and wait 30 seconds.

      Tech Tips

      The fully closed position of the electric EGR control valve assembly is learned when the ignition switch is turned off.