MONOLITHIC CONVERTER INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 2 manifold converter insulator with the 3 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  2. INSTALL NO. 2 VACUUM PIPE


    1. Temporarily install the No. 2 vacuum pipe with the union nut and bolt.

    2. Tighten the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    3. Using a 14 mm union nut wrench, tighten the union nut of the No. 2 vacuum pipe.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

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  3. INSTALL NO. 1 VACUUM PIPE


    1. Temporarily install the No. 1 vacuum pipe with the union nut and bolt.

    2. Tighten the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    3. Using a 17 mm union nut wrench, tighten the union nut of the No. 1 vacuum pipe.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

  4. INSTALL NO. 2 EXHAUST GAS TEMPERATURE SENSOR

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  5. INSTALL NO. 3 EXHAUST GAS TEMPERATURE SENSOR

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  6. INSTALL EXHAUST GAS TEMPERATURE SENSOR

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  7. INSTALL NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. B002A1YC01
      *1 Paint Mark (Green)
      *a Front Side of Vehicle
      *b LH Side

      Install the No. 2 vacuum transmitting hose assembly to the No. 2 vacuum pipe, and slide the clamp to secure the hose.

      Tech Tips

      The direction of the vacuum transmitting hose clamp is indicated in the illustration.

  8. INSTALL VACUUM TRANSMITTING HOSE ASSEMBLY


    1. B002AGQC01
      *1 Paint Mark (Light Blue)
      *a Front Side of Vehicle
      *b LH Side

      Install the vacuum transmitting hose assembly to the No. 1 vacuum pipe, and slide the clamp to secure the hose.

      Tech Tips

      The direction of the vacuum transmitting hose clamp is indicated in the illustration.

  9. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. B002A5XC02
      B0029FL Top

      Install a new gasket to the turbocharger sub-assembly.

      Tech Tips

      Make sure that the part labeled A is facing downwards as shown in the illustration.

    2. Temporarily install the exhaust manifold converter sub-assembly with 3 new nuts.

    3. Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

    4. Temporarily install the No. 2 manifold stay with the 3 bolts.

    5. Temporarily install the manifold stay with the bolt and nut.

    6. B002AE0N01

      Tighten the 2 bolts of the No. 2 exhaust manifold stay in the order shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

    7. Tighten the 3 nuts of the exhaust manifold converter sub-assembly.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the nuts while pressing the exhaust manifold converter sub-assembly against the engine.

    8. B002983

      Tighten the nut of the No. 2 exhaust manifold stay.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    9. B002A52

      Tighten the bolt of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

      Note

      Tighten the bolt while pressing the No. 2 manifold stay against the exhaust manifold converter sub-assembly and cylinder block sub-assembly.

    10. B002AC5

      Tighten the 2 bolts of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    11. B00296Z

      Tighten the bolt of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolt while pressing the manifold stay against the exhaust manifold converter sub-assembly and cylinder block sub-assembly.

    12. B0029D6

      Tighten the nut of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    13. Connect the No. 2 exhaust gas temperature sensor connector and No. 3 exhaust gas temperature sensor connector.

  10. INSTALL MANIFOLD CONVERTER INSULATOR SUB-ASSEMBLY


    1. Install the manifold converter insulator sub-assembly with the bolt.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

      Note

      Make sure that the ceramic wool inside the manifold converter insulator sub-assembly does not fall out and is not bent.

  11. INSTALL NO. 4 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 4 manifold converter insulator with the 4 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  12. INSTALL ENGINE ASSEMBLY

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  13. PERFORM CATALYST RECORD OF DPF THERMAL DETERIORATION CLEAR FUNCTION

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