COMMON RAIL INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the injector assemblies (including shuffling the injector assemblies between the cylinders), common rail assembly, intake manifold or cylinder head sub-assembly, it is necessary to replace the injection pipes with new ones.

  • When replacing the fuel supply pump assembly, common rail assembly, intake manifold or cylinder head sub-assembly, it is necessary to replace the fuel inlet pipe sub-assembly with a new one.

PROCEDURE


  1. INSTALL COMMON RAIL ASSEMBLY


    1. Install the common rail sub-assembly with the 2 bolts.

      Torque:
      21 N*m  { 209 kgf*cm, 15 ft.*lbf }

    2. Connect the No. 4 fuel hose to the common rail assembly, and slide the clamp to secure it.

  2. INSTALL INJECTION PIPE SUB-ASSEMBLY

    Click here

  3. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  4. CONNECT ENGINE WIRE

    Click here

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  6. BLEED AIR FROM FUEL SYSTEM

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  7. INSPECT FOR FUEL LEAK

    Click here

  8. INSTALL NO. 1 ENGINE COVER

    Click here