CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE RING PIN

    Note

    It is not necessary to remove the ring pin unless it is being replaced.


    1. Remove the 12 ring pins.

    2. Using a plastic-faced hammer, install 12 new ring pins.

      A00YTFAC04
      *1 Protrusion Height - -
      *a Upper Side *b Lower Side
      *c 15 mm (0.591 in.) *d 14 mm (0.551 in.)
      *e 13 mm (0.512 in.) *f 12 mm (0.472 in.)
      Standard Protrusion Height
      Item Specified Condition
      A 5.0 to 7.0 mm (0.197 to 0.276 in.)
      B 4.0 to 7.0 mm (0.157 to 0.276 in.)
  2. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pin unless it is being replaced.


    1. Remove the 14 straight pins.

    2. Using a plastic-faced hammer, install 14 new straight pins.

      A00YXZIC04
      *1 Protrusion Height - -
      *a Front Side *b Rear Side
      *c LH Side *d Lower Side
      *e RH Side *f 22 mm (0.866 in.)
      *g 10 mm (0.394 in.) *h 14 mm (0.551 in.)
      *i 6 mm (0.236 in.) - -
      Standard Protrusion Height
      Item Specified Condition
      A 11.0 to 13.0 mm (0.433 to 0.512 in.)
      B 5.0 to 7.0 mm (0.197 to 0.276 in.)