DIESEL THROTTLE BODY INSTALLATION

PROCEDURE


  1. INSTALL DIESEL THROTTLE BODY ASSEMBLY


    1. Connect the diesel throttle body assembly connector.

    2. Install a new gasket to the air tube assembly.

    3. Attach the 2 claws to install the air tube assembly to the diesel throttle body assembly.

    4. Using an E8 "TORX" socket wrench, install a new gasket and the diesel throttle body assembly with air tube assembly to the intake manifold with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Avoid physical shock to the diesel throttle body assembly.

    5. Using a T27 "TORX" socket wrench, install the air tube assembly to the cylinder block sub-assembly with the bolt.

      Tech Tips

      Refer to "SPECIFICATIONS - STANDARD BOLT" for the tightening torque.

    6. Attach the clamp and connect the No. 7 engine wire connector.

    7. Connect the intake air temperature sensor connector.

    8. Attach the 2 wire harness clamps.

    9. Connect the water by-pass hose assembly and radiator hose sub-assembly to the air tube assembly.

  2. INSTALL NO. 3 AIR HOSE


    1. Install the No. 3 air hose to the air tube assembly and tighten the hose clamp.

  3. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket with the bolt.

      Tech Tips

      Refer to "SPECIFICATIONS - STANDARD BOLT" for the tightening torque.

    2. Using a T27 "TORX" socket wrench, install the 2 bolts.

      Tech Tips

      Refer to "SPECIFICATIONS - STANDARD BOLT" for the tightening torque.

    3. A01V8YY

      Attach the 2 clamps.

  4. INSTALL RADIATOR ASSEMBLY

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