CYLINDER HEAD DISASSEMBLY

PROCEDURE


  1. REMOVE INTAKE VALVE


    1. A01KBICE02

      Place the cylinder head sub-assembly on wooden blocks.

    2. Using SST, compress the compression spring and remove the valve retainer locks.

      SST
      09202-70020   ( 09202-00010 )

      Tech Tips

      Arrange the removed parts in the correct order.

    3. Remove the retainer, compression spring and intake valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  2. REMOVE EXHAUST VALVE


    1. A01KBCBE02

      Place the cylinder head sub-assembly on wooden blocks.

    2. Using SST, compress the compression spring and remove the valve retainer locks.

      SST
      09202-70020   ( 09202-00010 )

      Tech Tips

      Arrange the removed parts in the correct order.

    3. Remove the retainer, compression spring and exhaust valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  3. REMOVE VALVE STEM OIL SEAL


    1. A01GB8H

      Using needle-nose pliers, remove the valve stem oil seals.

  4. REMOVE VALVE SPRING SEAT


    1. A01G9Y9

      Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

  5. REMOVE NO. 2 STRAIGHT SCREW PLUG

    Note

    If water leaks from the No. 2 straight screw plug or the plug is corroded, replace it.


    1. A01GBQX

      Using a 10 mm straight hexagon wrench, remove the 3 No. 2 screw plugs and 3 gaskets.

  6. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.