3ZR-FAE STARTING SERVICE DATA

STARTER ASSEMBLY
Tester Connection	Condition	Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal SL2	11.5 V	Below 130 A

STARTER ARMATURE ASSEMBLY
Tester Connection	Condition	Specified Condition
Segment - Segment	Always	Below 1 Ω
Segment - Starter armature core	Always	10 kΩ or higher

Commutator for runout

Maximum Runout

0.05 mm (0.00197 in.)

Commutator diameter	Standard Diameter	29 mm (1.1417 in.)
Commutator diameter	Minimum Diameter	28 mm (1.1024 in.)

Undercut depth	Standard Undercut Depth	0.7 mm (convex part) (0.0276 in.)
Undercut depth	Minimum Undercut Depth	0.4 mm (convex part) (0.0157 in.)

STARTER BRUSH HOLDER ASSEMBLY
Brush length	Standard Length	14.4 mm (0.567 in.)
Brush length	Minimum Length	9 mm (convex part) (0.354 in.)

Tester Connection

Condition

Specified Condition

A - B

A - C

B - D

C - D

Always

10 kΩ or higher

A - D

B - C

Below 1 Ω

Brush spring load	Standard Spring Load	22 to 27 N (2 to 3 kgf, 4.9 to 6.1 lbf)
Brush spring load	Minimum Spring Load	14 N (1 kgf, 3.1 lbf)

REPAIR SERVICE STARTER KIT
Tester Connection	Condition	Specified Condition
Terminal SL1 - Magnet switch body	Always	Below 1 Ω
Terminal SL2 - Magnet switch body	Always	Below 2 Ω

ENGINE SWITCH
Tester Connection	Switch Condition	Specified Condition
5 (SS1) - 6 (AGND)	Not pushed	10 kΩ or higher
1 (SS2) - 6 (AGND)	Not pushed	10 kΩ or higher
5 (SS1) - 6 (AGND)	Pushed	Below 1 Ω
1 (SS2) - 6 (AGND)	Pushed	Below 1 Ω

Condition

Specified Condition

Battery positive (+) → Terminal 9 (SWIL)

Battery negative (-) → Terminal 6 (AGND)

Illuminates

IGNITION SWITCH
Tester Connection	Switch Condition	Specified Condition
All combinations of all terminals	LOCK	10 kΩ or higher
5 (AM1) - 7 (ACC)	ACC	Below 1 Ω
5 (AM1) - 7 (ACC)	ON	Below 1 Ω
5 (AM1) - 8 (IG1)
4 (AM2) - 3 (IG2)
6 (ST1) - 5 (AM1)	STRAT	Below 1 Ω
6 (ST1) - 8 (IG1)
2 (ST2) - 4 (AM2)
2 (ST2) - 3 (IG2)

STARTER RELAY (ST) (w/o Stop and Start System)
Tester Connection	Condition	Specified Condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω

STARTER NO. 1 RELAY (ST NO. 1) (w/ Stop and Start System)
Tester Connection	Condition	Specified Condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω

STARTER NO. 2 RELAY (ST NO. 2) (w/ Stop and Start System)
Tester Connection	Condition	Specified Condition
3 - 5	Battery voltage not applied to terminals 1 and 2	10 kΩ or higher
3 - 5	Battery voltage applied to terminals 1 and 2	Below 1 Ω