2AD-FHV ENGINE MECHANICAL TORQUE SPECIFICATIONS

DRIVE BELT
Part Tightened N*m kgf*cm ft.*lbf
Front suspension member reinforcement RH x Front crossmember sub-assembly
99 N*m
1010 kgf*cm
73 ft.*lbf
Front suspension member reinforcement RH x Front suspension member sub-assembly
99 N*m
1010 kgf*cm
73 ft.*lbf
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
No. 1 camshaft bearing cap x Cylinder head sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 3 camshaft bearing cap x Cylinder head sub-assembly
10 N*m
102 kgf*cm
7 ft.*lbf
Oil pipe seat x No. 1 camshaft bearing cap
17 N*m
173 kgf*cm
13 ft.*lbf
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf

Cylinder head sub-assembly x Cylinder block sub-assembly

(New bolt)

 1st
50 N*m
510 kgf*cm
37 ft.*lbf
2nd Tighten 90°
3rd Tighten 90°
4th Tighten 90°
5th Loosen 90°
6th Loosen 90°
7th Tighten 90°
8th Tighten 90°
9th Tighten 90°

Cylinder head sub-assembly x Cylinder block sub-assembly

(Used bolt)

 1st
50 N*m
510 kgf*cm
37 ft.*lbf
2nd Tighten 90°
3rd Tighten 90°
4th Tighten 90°
FRONT CRANKSAFT OILSEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft
300 N*m
3059 kgf*cm
221 ft.*lbf
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Engine mounting insulator sub-assembly RH x Body
95 N*m
969 kgf*cm
70 ft.*lbf
Engine mounting insulator LH x Body
95 N*m
969 kgf*cm
70 ft.*lbf
Rear engine mounting insulator x Front crossmember sub-assembly
95 N*m
969 kgf*cm
70 ft.*lbf
Drive plate and ring gear sub-assembly x Crankshaft
92 N*m
938 kgf*cm
68 ft.*lbf
Stiffener plate LH x Cylinder block sub-assembly
46 N*m
469 kgf*cm
34 ft.*lbf
Stiffener plate LH x Manual transaxle
46 N*m
469 kgf*cm
34 ft.*lbf
Stiffener plate RH x Cylinder block sub-assembly
46 N*m
469 kgf*cm
34 ft.*lbf
Stiffener plate RH x Manual transaxle
46 N*m
469 kgf*cm
34 ft.*lbf
Oil pan insulator x Stiffner plate
9.0 N*m
92 kgf*cm
80 in.*lbf
Engine mounting bracket LH x Body
64 N*m
653 kgf*cm
47 ft.*lbf
Rear engine mounting bracket x Manual transaxle
45 N*m
459 kgf*cm
33 ft.*lbf
Front engine mounting bracket x Manual transaxle
64 N*m
653 kgf*cm
47 ft.*lbf
No. 1 air tube x Manual transaxle for bolt
24 N*m
245 kgf*cm
18 ft.*lbf
for clamp
6.5 N*m
66 kgf*cm
58 in.*lbf
Engine mounting insulator LH x Engine mounting bracket sub-assembly LH
56 N*m
571 kgf*cm
41 ft.*lbf
Engine mounting insulator sub-assembly RH x Engine mounting bracket RH for bolt and nut A
95 N*m
969 kgf*cm
70 ft.*lbf
for nut B
52 N*m
530 kgf*cm
38 ft.*lbf
Front suspension member sub-assembly x Body for bolt A
137 N*m
1397 kgf*cm
101 ft.*lbf
for bolt B
93 N*m
948 kgf*cm
69 ft.*lbf
Front crossmember sub-assembly x Body
99 N*m
1010 kgf*cm
73 ft.*lbf
Front crossmember sub-assembly x Front engine mounting insulator
95 N*m
969 kgf*cm
70 ft.*lbf
Rear engine mounting insulator x Rear engine mounting bracket
95 N*m
969 kgf*cm
70 ft.*lbf
Front engine mounting insulator x Front crossmember sub-assembly
145 N*m
1479 kgf*cm
107 ft.*lbf
Fuel hose protector x Cylinder head sub-assembly
40 N*m
408 kgf*cm
30 ft.*lbf
Front suspension member reinforcement LH x Front crossmember sub-assembly
99 N*m
1010 kgf*cm
73 ft.*lbf
Front suspension member reinforcement LH x Front suspension member sub-assembly
99 N*m
1010 kgf*cm
73 ft.*lbf
Drive plate and ring gear sub-assembly x Torque converter assembly
44 N*m
449 kgf*cm
32 ft.*lbf
Transmission control cable x Automatic transaxle assembly
12 N*m
122 kgf*cm
9 ft.*lbf
Suction hose sub-assembly x Cooler compressor assembly
9.8 N*m
100 kgf*cm
87 in.*lbf
Discharge hose sub-assembly x Cooler compressor assembly
9.8 N*m
100 kgf*cm
87 in.*lbf
Radiator reservoir assembly x Bracket
5.0 N*m
51 kgf*cm
44 in.*lbf
Injector driver assembly x Body
8.0 N*m
82 kgf*cm
71 in.*lbf
Ground cable x Automatic transaxle
19 N*m
194 kgf*cm
14 ft.*lbf
Wire harness clamp bracket x Body
7.7 N*m
79 kgf*cm
68 in.*lbf
Starter wire x Starter assembly
9.8 N*m
100 kgf*cm
87 in.*lbf
Engine wire cover clamp x Bracket
7.7 N*m
79 kgf*cm
68 in.*lbf
Engine wire harness x No. 1 engine room relay block
13 N*m
133 kgf*cm
10 ft.*lbf
Air cleaner bracket x Body
7.5 N*m
76 kgf*cm
66 in.*lbf
Fuel filter assembly x Air cleaner bracket
7.0 N*m
71 kgf*cm
62 in.*lbf
Air cleaner support x Air cleaner bracket
7.0 N*m
71 kgf*cm
62 in.*lbf
Air cleaner case x Air cleaner bracket
5.0 N*m
51 kgf*cm
44 in.*lbf
Battery bracket reinforcement x Body
20 N*m
204 kgf*cm
15 ft.*lbf
Front battery bracket x Body
20 N*m
204 kgf*cm
15 ft.*lbf
Battery clamp x Body for bolt
17 N*m
173 kgf*cm
13 ft.*lbf
for nut
4.9 N*m
50 kgf*cm
43 in.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Cylinder block drain cock sub-assembly x Cylinder block sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
Engine blancer assembly x Cylinder block sub-assembly
50 N*m
510 kgf*cm
37 ft.*lbf
Oil baffle plate x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Camshaft timing sprocket x No. 2 camshaft
20 N*m
204 kgf*cm
15 ft.*lbf
No. 1 chain vibration damper x Cylinder block sub-assembly
21 N*m
214 kgf*cm
15 ft.*lbf
No. 1 chain tensioner assembly x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
Engine oil level sensor x No. 2 Oil pan sub-assembly
7.0 N*m
71 kgf*cm
62 in.*lbf
Crankshaft position sensor x Cylinder block sub-assembly
8.8 N*m
90 kgf*cm
78 in.*lbf
Camshaft position sensor x Timing chain cover sub-assembly
8.8 N*m
90 kgf*cm
78 in.*lbf
Drive shaft bearing bracket x Cylinder block sub-assembly
63.7 N*m
650 kgf*cm
47 ft.*lbf
Fuel supply pump assembly x Cylinder head sub-assembly
20.5 N*m
209 kgf*cm
15 ft.*lbf
Glow plug assembly x Cylinder head sub-assembly
12.3 N*m
125 kgf*cm
9 ft.*lbf
No. 1 glow plug connector x Glow plug assembly
2.2 N*m
22 kgf*cm
19 in.*lbf
Compressor stay x Cylinder block sub-assembly
35 N*m
357 kgf*cm
26 ft.*lbf
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder head sub-assembly for stud bolt A and B
12 N*m
122 kgf*cm
9 ft.*lbf
for stud bolt C
8.0 N*m
82 kgf*cm
71 in.*lbf
for stud bolt D
5.0 N*m
51 kgf*cm
44 in.*lbf
No. 1 straight screw plug with head x Cylinder head sub-assembly
25 N*m
255 kgf*cm
18 ft.*lbf
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder block sub-assembly for stud bolt A
20 N*m
204 kgf*cm
15 ft.*lbf
for stud bolt B and C
3.0 N*m
31 kgf*cm
27 in.*lbf
for stud bolt C
2.0 N*m
20 kgf*cm
18 in.*lbf
Stud bolt x Crankshaft bearing cap
5.0 N*m
51 kgf*cm
44 in.*lbf
Oil reflector plate x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly
9.0 N*m
92 kgf*cm
80 in.*lbf
No. 1 crankshaft position sensor plate x Crankshaft
10.5 N*m
107 kgf*cm
8 ft.*lbf
Crankshaft bearing cap x Cylinder block sub-assembly 1st
60 N*m
612 kgf*cm
44 ft.*lbf
2nd Tighten 90°
Crankshaft bearing cap x Cylinder block sub-assembly
18 N*m
184 kgf*cm
13 ft.*lbf
Connecting rod cap x Connecting rod sub-assembly 1st
40 N*m
408 kgf*cm
30 ft.*lbf
2nd Tighten 90°