BRAKE GENERAL MAINTENANCE

PROCEDURE

1. INSPECT BRAKE PEDAL AND PARKING BRAKE

   
   

   1. Inspect the brake pedal and parking brake.

      Type	See procedure
      Brake pedal	Click here
      Parking brake	Click here

2. INSPECT BRAKE LININGS AND DRUMS, PADS AND DISCS

   
   

   1. Inspect the brake pads and discs.

      Type	See procedure
      Front brake (for 17 inch Front Disk Brake)	Click here
      Front brake (for 16 inch Front Disk Brake)	Click here
      Rear brake	Click here

   2. Check the parking brake linings and drums.

      Click here

3. INSPECT BRAKE FLUID

   
   

   1. Inspect the brake fluid.

      Click here

4. REPLACE BRAKE FLUID

   
   

   1. Replace the brake fluid.

      Click here

5. INSPECT BRAKE LINE PIPES AND HOSES

   

   Tech Tips

   Work in a well-lighted area. Turn the front wheels fully to the right or left before beginning the inspection.

   
   

   1. Using a mirror, check the entire circumference and length of the brake lines and hoses for:

      
      

      • Damage

      • Wear

      • Deformation

      • Cracks

      • Kinks

      • Corrosion

      • Leaks

      • Twists

   2. Check all the clamps for tightness and check the connections for leakage.

   3. Check that the hoses and lines are not near sharp edges, moving parts or the exhaust system.

   4. Check that the lines are installed properly and pass through the center of the grommets.

6. REPLACE VACUUM PUMP

   
   

   1. Replace the vacuum pump.

      Type	See procedure
      for 3ZR-FAE	Click here
      for AD Series Engine	Click here