МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В СБОРЕ УСТАНОВКА

PROCEDURE

1. Click here

   INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

   
   

   1. Coat a new O-ring with gear oil.

   2. Install the O-ring to the speedometer driven hole cover sub-assembly.

   3. Install the speedometer driven hole cover sub-assembly to the manual transaxle assembly with the bolt.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

2. Click here

   INSTALL REAR ENGINE MOUNTING BRACKET

   
   

   1. Install the rear engine mounting bracket to the manual transaxle assembly with the 5 bolts.

      45 N*m

      459 kgf*cm

      33 ft.*lbf

3. Click here

   INSTALL FRONT ENGINE MOUNTING BRACKET

   
   

   1. Install the front engine mounting bracket to the manual transaxle assembly with the 3 bolts.

      for Green Bolt
      64 N*m	653 kgf*cm	47 ft.*lbf
      for Silver Bolt
      45 N*m	459 kgf*cm	33 ft.*lbf

4. Click here

   INSTALL ENGINE MOUNTING BRACKET LH

   
   

   1. Apply sealant to the 4 bolts.

      Sealant
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

   2. Install the engine mounting bracket LH to the manual transaxle assembly with the 4 bolts.

      64 N*m

      653 kgf*cm

      47 ft.*lbf

5. Click here

   INSTALL WIRE HARNESS CLAMP BRACKET

   
   

   1. Install the wire harness clamp bracket to the manual transaxle assembly with the bolt.

      12.5 N*m

      127 kgf*cm

      9 ft.*lbf

6. Click here

   INSTALL MANUAL TRANSAXLE ASSEMBLY

   
   

   1. Check that the 2 knock pins are installed on the engine assembly before installing the manual transaxle assembly.

   2. Align the input shaft with the clutch disc and install the manual transaxle assembly to the engine assembly.

   3. 

      Install the 5 bolts.

      Bolt A
      46 N*m	469 kgf*cm	34 ft.*lbf
      Bolt B
      64 N*m	653 kgf*cm	47 ft.*lbf

      Note:
      

      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.

      • Do not forcibly pry on the manual transaxle assembly when installing it to the engine assembly.

      • Do not apply excessive force to the manual transaxle assembly as this will break the input shaft.

      • Make sure that the knock pins fit securely into the holes when installing the manual transaxle assembly to the engine assembly.

      • Make sure that the contact surfaces of the engine assembly and manual transaxle assembly are flat against each other before tightening the bolts.

7. Click here

   INSTALL STIFFENER PLATE LH

   
   

   1. Install the stiffener plate LH to the engine assembly and manual transaxle assembly with the 4 bolts.

      46 N*m

      469 kgf*cm

      34 ft.*lbf

8. Click here

   INSTALL STIFFENER PLATE RH

   
   

   1. Install the stiffener plate RH to the engine assembly and manual transaxle assembly with the 4 bolts.

      46 N*m

      469 kgf*cm

      34 ft.*lbf

9. Click here

   INSTALL OIL PAN INSULATOR

   
   

   1. Install the oil pan insulator to the stiffener plate RH and stiffener plate LH with the 2 bolts.

      9.0 N*m

      92 kgf*cm

      80 in.*lbf

10. Click here

    INSTALL AIR TUBE SUPPORT

    
    

    1. Install the air tube support to the manual transaxle assembly with the 2 bolts.

       30 N*m

       306 kgf*cm

       22 ft.*lbf

11. Click here

    INSTALL STARTER ASSEMBLY

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12. Click here

    INSTALL NO. 1 AIR TUBE

    
    
    1. 

       *a	Bolt
       *b	Hose Clamp

       Install the No. 1 air tube to the air tube support and hose with the 2 bolts and tighten the hose clamp.

       Bolt
       20 N*m	204 kgf*cm	15 ft.*lbf
       Hose clamp
       6.5 N*m	66 kgf*cm	58 in.*lbf

13. Click here

    CONNECT ENGINE WIRE

    
    

    1. Connect the engine wire to the manual transaxle assembly with the 2 clamps.

    2. Install the engine wire to the manual transaxle assembly with the bolt.

       12.5 N*m

       127 kgf*cm

       9 ft.*lbf

    3. Connect the 3 clamps to the manual transaxle assembly.

    4. Connect the park/neutral position switch assembly connector.

    5. Connect the back-up light switch assembly connector.

14. Click here

    TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR

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15. Click here

    INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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