ВЫХОДНОЙ ВАЛ РАЗБОРКА

PROCEDURE


  1. INSPECT 1ST GEAR THRUST CLEARANCE

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  2. INSPECT 2ND GEAR THRUST CLEARANCE

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  3. INSPECT 1ST GEAR RADIAL CLEARANCE

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  4. INSPECT 2ND GEAR RADIAL CLEARANCE

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  5. REMOVE 6TH DRIVEN GEAR


    1. A01LYUFN11

      Using SST and a press, remove the rear output shaft bearing and 6th driven gear from the output shaft.

      SST
      09527-21011
      09950-60010   ( 09951-00290 )
      09950-70010   ( 09951-07100 )

      Note

      Support the output shaft by hand to prevent it from dropping.

  6. REMOVE OUTPUT GEAR SPACER


    1. A01LVOM

      Remove the output gear spacer from the output shaft.

  7. REMOVE 4TH DRIVEN GEAR


    1. A01M2Y0N10

      Using SST and a press, remove the 5th driven gear and 4th driven gear from the output shaft.

      SST
      09527-21011
      09950-60010   ( 09951-00290 )

      Note

      Support the output shaft by hand to prevent it from dropping.

  8. REMOVE OUTPUT GEAR SPACER


    1. A01LYSF

      Remove the output gear spacer from the output shaft.

  9. REMOVE 2ND GEAR


    1. A01M1QRN01

      Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00290 )

      Note


      • Do not tighten SST excessively.

      • Support the output shaft by hand to prevent it from dropping.

  10. REMOVE 2ND GEAR NEEDLE ROLLER BEARING


    1. A01LY6Z

      Remove the 2nd gear needle roller bearing from the output shaft.

  11. REMOVE INNER 2ND GEAR BEARING RACE


    1. A01LX93

      Remove the inner 2nd gear bearing race from the output shaft.

  12. REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)


    1. A01LWG4

      Remove the No. 1 synchronizer ring set (for 2nd gear) from the reverse gear.

  13. REMOVE REVERSE GEAR


    1. A01LXCD

      Remove the reverse gear from the No. 1 transmission clutch hub.

  14. REMOVE NO. 1 SYNCHROMESH SHIFTING KEY


    1. A01M186

      Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.

  15. REMOVE NO. 1 TRANSMISSION CLUTCH HUB


    1. A01LXSK

      Remove the No. 1 transmission clutch hub from the output shaft.

  16. REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)


    1. A01M0HL

      Remove the No. 1 synchronizer ring set (for 1nd gear) from the 1st gear.

  17. REMOVE 1ST GEAR


    1. A01M1CC

      Remove the 1st gear from the output shaft.

  18. REMOVE 1ST GEAR NEEDLE ROLLER BEARING


    1. A01M0JJ

      Remove the 1st gear needle roller bearing from the output shaft.

  19. REMOVE 1ST GEAR BUSHING


    1. A01M35A

      Remove the 1st gear bushing from the output shaft.

  20. REMOVE FRONT OUTPUT SHAFT BEARING


    1. A01LW8EN01

      Using SST and a press, remove the front output shaft bearing from the output shaft.

      SST
      09950-00020
      09950-60010   ( 09951-00290 )
      09950-70010   ( 09951-07100 )

      Note


      • Do not tighten SST excessively.

      • Support the output shaft by hand to prevent it from dropping.