PROCEDURE
INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
Install the clutch release cylinder assembly to the manual transaxle assembly with the 2 bolts.
CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
Using a 10 mm union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.
Tech Tips
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):
13 N*m (133 kgf*cm, 10 ft.*lbf)
FILL RESERVOIR WITH BRAKE FLUID
BLEED CLUTCH LINE
INSPECT BRAKE FLUID LEVEL IN RESERVOIR
INSPECT FOR FLUID LEAK
Tech Tips
Check for leakage in the clutch system.
INSTALL NO. 1 AIR TUBE ASSEMBLY
CONNECT NO. 2 AIR HOSE
CONNECT COMPRESSOR OUTLET ELBOW
INSTALL NO. 4 WATER BY-PASS HOSE
CONNECT ENGINE WIRE
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY
INSTALL BATTERY CARRIER
INSTALL BATTERY
ADD ENGINE COOLANT
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
INSPECT FOR COOLANT LEAK
INSTALL NO. 1 ENGINE UNDER COVER
INSTALL NO. 1 ENGINE COVER