РАДИАТОР УСТАНОВКА

PROCEDURE


  1. INSTALL RADIATOR ASSEMBLY


    1. Engage the 2 guides.

    2. Install the fan shroud assembly to the radiator assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note

      Do not damage the radiator assembly when installing the fan shroud assembly.

  2. INSTALL INTERCOOLER ASSEMBLY

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  3. INSTALL RADIATOR ASSEMBLY AND FAN SHROUD ASSEMBLY


    1. Install the 2 lower radiator supports.

    2. Install the intercooler assembly, radiator assembly and fan shroud assembly to the vehicle body.

    3. Connect the 2 connectors.

    4. Engage the clamp.

  4. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

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  5. INSTALL NO. 1 RADIATOR AIR GUIDE RH


    1. Engage the 2 claws and install a new No. 1 radiator air guide RH.

  6. INSTALL NO. 1 RADIATOR AIR GUIDE LH


    1. Engage the 2 claws and install a new No. 1 radiator air guide LH.

  7. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.

  8. CONNECT NO. 3 AIR HOSE


    1. Connect the No. 3 air hose to the intercooler assembly and tighten the hose clamp.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
  9. CONNECT NO. 2 AIR HOSE


    1. Connect the No. 2 air hose to the intercooler assembly and tighten the hose clamp.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
  10. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.

  11. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Connect the No. 3 water by-pass hose to the radiator assembly and slide the clip to secure it.

    2. Engage the clamp to connect the No. 3 water by-pass hose to the fan shroud assembly.

  12. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the upper radiator support sub-assembly with the 4 bolts.

      Torque:
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }
    2. for RHD:


      1. Engage the clamp to connect the wire harness to the upper radiator support sub-assembly.

      2. Engage the 2 clamps to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

    3. for LHD:


      1. Engage the clamp to connect the wire harness to the upper radiator support sub-assembly.

      2. Engage the 2 clamps to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

    4. Engage the 2 clamps to connect the No. 2 water by-pass hose to the upper radiator support sub-assembly.

  13. INSTALL THERMISTOR ASSEMBLY

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  14. INSTALL BATTERY CARRIER

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  15. INSTALL BATTERY

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  16. INSTALL CONDENSER WITH RECEIVER ASSEMBLY (w/ Air Conditioning System)

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  17. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY RH


    1. Install the upper radiator support sub-assembly RH with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
  18. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY LH


    1. Install the upper radiator support sub-assembly LH with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
  19. INSTALL UPPER RADIATOR SUPPORT


    1. Install the radiator support cushion to each upper radiator support.

    2. Install the 2 upper radiator supports with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
  20. CONNECT AIR CONDITIONER TUBE ASSEMBLY (w/ Air Conditioning System)

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  21. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

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  22. INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY


    1. Install the radiator support to cross member brace sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. Connect the connector.

  23. INSTALL NO. 3 RADIATOR AIR GUIDE


    1. Engage the claw.

    2. Install a new No. 3 radiator air guide with the 2 screws and 2 clips.

  24. INSTALL HOOD LOCK ASSEMBLY

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  25. INSTALL HEADLIGHT ASSEMBLY LH

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  26. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  28. ADD ENGINE COOLANT

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  29. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (w/ Air Conditioning System)

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  30. INSPECT FOR COOLANT LEAK

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  31. WARM UP ENGINE (w/ Air Conditioning System)

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  32. INSPECT FOR REFRIGERANT LEAK (w/ Air Conditioning System)

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  33. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the No. 1 engine under cover with the 11 clips and 6 bolts.