PROCEDURE
REMOVE NO. 1 ENGINE UNDER COVER
Remove the 6 bolts, 11 clips and No. 1 engine under cover.
DRAIN ENGINE COOLANT
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)
REMOVE HEADLIGHT ASSEMBLY LH
REMOVE HEADLIGHT ASSEMBLY RH
Tech Tips
Use the same procedure as for the LH side.
REMOVE HOOD LOCK ASSEMBLY
REMOVE NO. 3 RADIATOR AIR GUIDE
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Clip |
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Screw |
Remove the 2 clips and 2 screws.
Disengage the claw and remove the No. 3 radiator air guide.
REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY
Disconnect the connector.
Remove the 2 bolts and radiator support to cross member brace sub-assembly.
DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)
DISCONNECT AIR CONDITIONER TUBE ASSEMBLY (w/ Air Conditioning System)
REMOVE UPPER RADIATOR SUPPORT
Remove the 2 bolts and 2 upper radiator supports.
Remove the radiator support cushion from each upper radiator support.
REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY LH
Remove the 2 bolts and upper radiator support sub-assembly LH.
REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY RH
Remove the 2 bolts and upper radiator support sub-assembly RH.
REMOVE CONDENSER WITH RECEIVER ASSEMBLY (w/ Air Conditioning System)
REMOVE BATTERY
REMOVE BATTERY CARRIER
REMOVE THERMISTOR ASSEMBLY
REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Disengage the 2 clamps to disconnect the No. 2 water by-pass hose from the upper radiator support sub-assembly.
for RHD:
Disengage the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.
Disengage the clamp to disconnect the wire harness from the upper radiator support sub-assembly.
for LHD:
Disengage the 2 clamps to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.
Disengage the clamp to disconnect the wire harness from the upper radiator support sub-assembly.
Remove the 4 bolts and upper radiator support sub-assembly.
DISCONNECT NO. 3 WATER BY-PASS HOSE
Disengage the clamp to disconnect the No. 3 water by-pass hose from the fan shroud assembly.
Slide the clip and disconnect the No. 3 water by-pass hose from the radiator assembly.
DISCONNECT NO. 1 RADIATOR HOSE
Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.
DISCONNECT NO. 2 AIR HOSE
Loosen the hose clamp and disconnect the No. 2 air hose from the intercooler assembly.
DISCONNECT NO. 3 AIR HOSE
Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.
DISCONNECT NO. 2 RADIATOR HOSE
Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.
REMOVE NO. 1 RADIATOR AIR GUIDE LH
Disengage the 2 claws and remove the No. 1 radiator air guide LH.
REMOVE NO. 1 RADIATOR AIR GUIDE RH
Disengage the 2 claws and remove the No. 1 radiator air guide RH.
REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
REMOVE RADIATOR ASSEMBLY AND FAN SHROUD ASSEMBLY
Disengage the clamp.
Disconnect the 2 connectors.
Remove the intercooler assembly, radiator assembly and fan shroud assembly from the vehicle body.
Remove the 2 lower radiator supports.
REMOVE INTERCOOLER ASSEMBLY
REMOVE RADIATOR ASSEMBLY
Remove the 2 bolts.
Disengage the 2 guides to remove the fan shroud assembly from the radiator assembly.
Note
Do not damage the radiator assembly when removing the fan shroud assembly.