PROCEDURE
INSTALL INTERCOOLER ASSEMBLY
Install the intercooler assembly to the fan shroud.
INSTALL NO. 1 RADIATOR SUPPORT
Install the No. 1 radiator support to the No. 2 fan shroud and intercooler assembly with the 5 bolts.
Install the radiator support cushion to the No. 1 radiator support.
CONNECT NO. 3 AIR HOSE
| *a | View A |
| *b | Upper |
| *c | RH |
| *d | 135° (Hose Clamp Bolt Area) |
| *e | Stopper |
| *f | Paint Mark |
Connect the No. 3 air hose to the intercooler assembly as shown in the illustration.
Note
Before installation, remove any oil residue from the inside of the pipe and hose.
Tighten the hose clamp of the No. 3 air hose on the intercooler assembly side.
Note
One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.
Tech Tips
Push in the No. 3 air hose so that the distance (B) is 0 to 2 mm (0 to 0.0787 in.).
Position the hose clamp so that the distance (A) is 4 to 9 mm (0.157 to 0.354 in.).
CONNECT NO. 2 AIR HOSE
| *a | View A |
| *b | Upper |
| *c | Front |
| *d | 300° (Hose Clamp Bolt Area) |
| *e | Stopper |
| *f | Paint Mark |
Connect the No. 2 air hose to the intercooler assembly as shown in the illustration.
Note
Before installation, remove any oil residue from the inside of the pipe and hose.
Tighten the hose clamp of the No. 2 air hose on the intercooler assembly side.
Note
One minute after tightening the hose clamp, check that residual torque is 3.2 N*m (33 kgf*cm, 28 in.*lbf) or more.
Tech Tips
Push in the No. 2 air hose so that the distance (B) is 0 to 2 mm (0 to 0.0787 in.).
Position the hose clamp so that the distance (A) is 4 to 9 mm (0.157 to 0.354 in.).
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (except Sedan)
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for Sedan)
INSTALL HOOD LOCK ASSEMBLY (for Sedan)
CONNECT NO. 1 WATER HOSE CLAMP BRACKET (except Sedan)
CONNECT NO. 1 WATER HOSE CLAMP BRACKET (for Sedan)
INSTALL BATTERY
INSTALL HEADLIGHT ASSEMBLY LH (except Sedan)
INSTALL HEADLIGHT ASSEMBLY LH (for Sedan)
INSTALL HEADLIGHT ASSEMBLY RH
Tech Tips
Use the same procedures for the RH side and LH side.