БЛОК ДВИГАТЕЛЯ ПОВТОРНАЯ СБОРКА

CAUTION / NOTICE / HINT

Tech Tips

Perform "Inspection After Repair" after replacing the camshaft, No. 2 camshaft, camshaft timing gear assembly or camshaft timing exhaust gear assembly.

Click here

PROCEDURE


  1. INSTALL CAMSHAFT BEARING CAP SETTING RING PIN

    Tech Tips

    It is not necessary to remove the camshaft bearing cap setting ring pins unless they are being replaced.


    1. A00319YC02
      *a Camshaft Housing Sub-assembly Top Side
      *b Protrusion Height

      Using a plastic hammer, tap 10 new camshaft bearing cap setting ring pins into the camshaft housing sub-assembly.

      Standard Protrusion Height
      2.5 to 3.5 mm (0.0984 to 0.138 in.)

  2. INSTALL STIFFENING CRANKCASE ASSEMBLY


    1. A0030DCC01
      *a Seal Packing (2.0 to 3.0 mm (0.0787 to 0.118 in.))
      *b Width: 6.0 to 8.0 mm (0.236 to 0.315 in.) Thickness: 2.5 to 3.5 mm (0.0984 to 0.138 in.)
      *c 47 mm (1.85 in.)

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the stiffening crankcase assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the stiffening crankcase assembly.

    2. A00307JC12
      *a Adhesive

      Apply adhesive to 2 or 3 threads at the end of the bolt (A).

      Adhesive
      Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent

      Note

      Tighten the bolt within 3 minutes of applying adhesive.

    3. A0030IJN01

      Install the stiffening crankcase assembly with the 10 bolts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Wipe off any excess seal packing with a clean piece of cloth.

  3. INSTALL REAR ENGINE OIL SEAL

    Click here

  4. INSTALL SENSOR BRACKET


    1. A002ZLG

      Install the sensor bracket to the stiffening crankcase assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL ENGINE OIL LEVEL SENSOR

    Click here

  6. INSTALL OIL PUMP ASSEMBLY

    Click here

  7. INSTALL STUD BOLT


    1. A003010C01
      *a 9 mm (0.354 in.)
      *b 19 mm (0.748 in.)

      Using an E6 "TORX" socket wrench, install the 2 stud bolts to the stiffening crankcase assembly.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  8. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. Remove any remaining seal packing.

      Note


      • Remove any oil from the contact surfaces.

      • Install the No. 2 oil pan sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installing the No. 2 oil pan sub-assembly.

      • Do not drop any oil on the contact surfaces of the stiffening crankcase assembly or No. 2 oil pan sub-assembly.

    2. A002ZO0C02
      *a Seal Packing
      *b 6.0 mm (0.236 in.)
      *c 3.0 to 4.5 mm (0.118 to 0.177 in.)

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
    3. A002ZNWC01
      *a Nut

      Install the No. 2 oil pan sub-assembly with the 10 bolts and 2 nuts in several steps in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL OIL PAN DRAIN PLUG


    1. A0030ZR

      Install a new oil pan drain plug gasket and the oil pan drain plug to the No. 2 oil pan sub-assembly.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  10. INSTALL CYLINDER HEAD GASKET

    Click here

  11. INSTALL CYLINDER HEAD SUB-ASSEMBLY

    Tech Tips

    The cylinder head set bolts are tightened in 3 progressive steps.


    1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

    2. Place the cylinder head sub-assembly on the cylinder block sub-assembly.

      Note


      • Remove any oil from the contact surface of the cylinder head sub-assembly.

      • Place the cylinder head sub-assembly on the cylinder block sub-assembly gently in order not to damage the cylinder head gasket with the bottom of the cylinder head sub-assembly.

    3. Install the 10 cylinder head set plate washers to the 10 cylinder head set bolts.

    4. Apply a light coat of engine oil to the threads and under the heads of the cylinder head set bolts.

    5. Step 1:


      1. A00307TN02

        Using a 10 mm bi-hexagon socket wrench, install and uniformly tighten the 10 cylinder head set bolts in several steps in the order shown in the illustration.

        Torque:
        32 N*m  { 326 kgf*cm, 24 ft.*lbf }

        Note

        Do not drop the cylinder head set plate washers for the cylinder head set bolts into the cylinder head sub-assembly.

    6. Step 2:


      1. A00319IC02
        *a Paint Mark
        *b 90°
        A003094 Front of Engine

        Mark each cylinder head set bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head set bolts 90° in the order shown in step 1.

    7. Step 3:


      1. Tighten the cylinder head set bolts another 90° in the order shown in step 1.

    8. Check that the paint marks are now at a 180° angle to the front.

      Note

      Do not add engine oil for at least 2 hours after installing the cylinder head sub-assembly.

    9. A002ZZUC01
      *1 Cylinder Head Sub-assembly
      *2 Cylinder Block Sub-assembly
      *3 Cylinder Head Gasket
      *a Direction to wipe off
      *b Before Wiping Off
      *c After Wiping Off
      *d After Wiping by Cloth
      *e Seal Packing
      *f Chamfer of Cylinder Head Sub-assembly
      *g Chamfer of Cylinder Block Sub-assembly

      After tightening the cylinder head set bolts, wipe off any seal packing that seeped out from the contact surfaces between the cylinder head sub-assembly and cylinder block sub-assembly.

      Note


      • Be sure to wipe off the seal packing from inside to outside, parallel to the joint line.

      • Be sure to avoid clogging the bolt holes when wiping off the seal packing.

    10. Using a cloth, wipe off any seal packing from the chamfers of the cylinder head sub-assembly and cylinder block sub-assembly.

      Note


      • Be sure to wipe off the seal packing from inside to outside, parallel to the joint line.

      • Be sure to avoid clogging the bolt holes when wiping off the seal packing.

      • Do not wipe off the seal packing to the extent that the end of the cylinder head gasket is exposed.

      • Do not leave any seal packing on the chamfers of the cylinder block sub-assembly or cylinder head sub-assembly.

  12. INSTALL VALVE STEM CAP


    1. Apply a light coat of engine oil to the valve stem ends.

    2. A0030DG

      Install the 16 valve stem caps to the cylinder head sub-assembly.

      Note


      • Install the same parts to their original positions.

      • Do not drop the valve stem caps into the cylinder head sub-assembly.

  13. INSTALL VALVE LASH ADJUSTER ASSEMBLY


    1. Inspect the 16 valve lash adjuster assemblies before installing them.

      Click here

    2. Install the 16 valve lash adjuster assemblies to the cylinder head sub-assembly.

      Note

      Install the same parts to their original positions.

  14. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. A003173C01
      *1 Valve Lash Adjuster Assembly
      *2 No. 1 Valve Rocker Arm Sub-assembly
      *3 Valve Stem Cap

      Apply engine oil to the tips of the valve lash adjuster assemblies and valve stem caps.

    2. Install the 16 No. 1 valve rocker arm sub-assemblies as shown in the illustration.

      Note

      Install the same parts to their original positions.

  15. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY

    Click here

  16. INSTALL OIL CONTROL VALVE FILTER


    1. A002ZY9

      Install the oil control valve filter to the camshaft housing sub-assembly.

  17. INSTALL NO. 2 CAMSHAFT

    Click here

  18. INSTALL CAMSHAFT

    Click here

  19. INSTALL CAMSHAFT BEARING CAP


    1. A002ZWYN01

      Set the camshaft and No. 2 camshaft as shown in the illustration.

    2. Install the 5 camshaft bearing caps to the camshaft housing sub-assembly.

    3. Install and uniformly tighten the 22 bolts in the order shown in the illustration.

      Torque:
      Bolt (A)
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }
      except Bolt (A)
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Note


      • After installing the camshaft housing sub-assembly, make sure that the cam lobes are positioned as shown in the illustration.

      • If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing sub-assembly is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

      • After installing the camshaft housing sub-assembly, wipe off any seal packing that seeped out from between the camshaft housing sub-assembly and the cylinder head sub-assembly.

  20. INSTALL WATER OUTLET GASKET


    1. A002ZS1

      Install the water outlet gasket to the water outlet.

  21. INSTALL WATER OUTLET


    1. A00319G

      Install the water outlet to the cylinder head sub-assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  22. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

    Click here

  23. INSTALL NO. 5 ENGINE WIRE


    1. A0030X1

      Engage the wire harness clamp and install the No. 5 engine wire to the water outlet.

    2. Connect the engine coolant temperature sensor connector.

  24. INSTALL NO. 7 WATER BY-PASS HOSE


    1. A002ZZI

      Install the No. 7 water by-pass hose to the water outlet and slide the clip to secure it.

  25. INSTALL WATER VALVE


    1. A0030N4

      Install the water valve to the No. 7 water by-pass hose and slide the clip to secure it.

    2. Connect the water valve to the camshaft housing sub-assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  26. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

    Note

    There are several different types of camshaft timing gear bolt. Make sure to check the identification mark to determine the tightening torque.

    A00314SC03
    *a Identification Mark
    Identification Mark
    Item Identification Mark
    Type A B
    Type B G

    1. A0030WGC01
      *a Knock Pin
      *b Knock Pin Hole

      Align and fit the knock pin of the No. 2 camshaft to the knock pin hole of the camshaft timing exhaust gear assembly.

      Note

      Do not forcibly push in the camshaft timing exhaust gear assembly. This may cause the knock pin tip to damage the installation surface of the camshaft timing exhaust gear assembly.

      Tech Tips

      Fit the No. 2 camshaft and camshaft timing exhaust gear assembly together by pushing camshaft timing exhaust gear assembly lightly against the No. 2 camshaft and rotating it to the left (counterclockwise).

    2. A003196C01
      *1 Camshaft Timing Exhaust Gear Assembly
      *2 No. 2 Camshaft Flange
      *a No Gap

      Check that there is no gap between the camshaft timing exhaust gear assembly and No. 2 camshaft flange.

    3. A002ZQZ

      Apply engine oil to the areas of the camshaft timing gear bolt (for exhaust side) shown in the illustration.

    4. A002ZRD

      Tighten the camshaft timing gear bolt (for exhaust side) while holding the camshaft timing exhaust gear assembly.

      Torque:
      Type A
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }
      Type B
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note


      • If the camshaft timing gear bolt (for exhaust side) has been struck or dropped, replace it.

      • Do not use an impact wrench.

  27. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

    Note

    There are several different types of camshaft timing gear bolt. Make sure to check the identification mark to determine the tightening torque.

    Identification Mark
    Item Identification Mark
    Type A A
    Type B C
    A00317AC01
    *a Identification Mark

    1. A0030MFC01
      *a Knock Pin
      *b Knock Pin Hole

      Align and fit the knock pin of the camshaft to the knock pin hole of the camshaft timing gear assembly.

      Note

      Do not forcibly push in the camshaft timing gear assembly. This may cause the knock pin tip to damage the installation surface of the camshaft timing gear assembly.

      Tech Tips

      Fit the camshaft and camshaft timing gear assembly together by pushing camshaft timing gear assembly lightly against the camshaft and rotating it to the left (counterclockwise).

    2. A0030L9C01
      *1 Camshaft Timing Gear Assembly
      *2 Camshaft Flange
      *a No Gap

      Check that there is no gap between the camshaft timing gear assembly and camshaft flange.

    3. A0030YM

      Apply engine oil to the areas of the camshaft timing gear bolt (for intake side) shown in the illustration.

    4. A0030D3

      Tighten the camshaft timing gear bolt (for intake side) while holding the camshaft timing gear assembly.

      Torque:
      Type A
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }
      Type B
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note


      • If the camshaft timing gear bolt (for intake side) has been struck or dropped, replace it.

      • Do not use an impact wrench.

  28. INSTALL NO. 2 CHAIN SUB-ASSEMBLY


    1. Temporarily install the crankshaft pulley set bolt to the crankshaft.

    2. A0031AVC01
      *a Crankshaft Timing Gear Key

      Set the crankshaft timing gear keys as shown in the illustration.

    3. Turn the oil pump drive shaft so that the flat face upward.

    4. Remove the crankshaft pulley set bolt from the crankshaft.

    5. A0030M5C02
      *1 Oil Pump Drive Gear
      *2 Oil Pump Drive Shaft Gear
      *a Mark Plate (Gold)
      *b Timing Mark
      *c Crankshaft Timing Gear Key Groove
      A0030PX Front of Engine

      Align the mark plates (gold) with the timing mark of the oil pump drive gear and oil pump drive shaft gear as shown in the illustration.

      Tech Tips

      Make sure the mark plates (gold) of the No. 2 chain sub-assembly are facing away from the engine assembly.

    6. With the No. 2 chain sub-assembly placed around the oil pump drive gear and oil pump drive shaft gear, install the oil pump drive gear to the crankshaft and temporarily install the oil pump drive shaft gear to the oil pump drive shaft.

    7. Temporarily install the oil pump drive shaft gear nut.

    8. A002ZRHC01
      *1 Chain Tensioner Plate
      *2 Chain Damper Spring
      *a Bolt

      Install the chain damper spring to the chain tensioner plate, and then install the chain tensioner plate with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. Temporarily install the crankshaft pulley to the crankshaft with the crankshaft pulley set bolt.

    10. A0030MCN01

      Using SST, hold the crankshaft pulley. Then tighten the oil pump drive shaft gear nut.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    11. Remove SST, the crankshaft pulley set bolt and crankshaft pulley.

  29. INSTALL CRANKSHAFT TIMING SPROCKET


    1. A00307FC01
      A003094 Front of Engine

      Install the crankshaft timing sprocket to the crankshaft.

  30. SET NO. 1 CYLINDER TO TDC/COMPRESSION


    1. Temporarily install the crankshaft pulley set bolt to the crankshaft.

    2. A002ZLDC01
      *a Crankshaft Timing Gear Key

      Turn the crankshaft clockwise until the crankshaft timing gear key is facing upward.

    3. A00309XC01
      *a Timing Mark

      Check that the timing marks on the camshaft timing exhaust gear assembly and camshaft timing gear assembly are aligned as shown in the illustration.

    4. Remove the crankshaft pulley set bolt from the crankshaft.

  31. INSTALL CHAIN SUB-ASSEMBLY

    Click here

  32. INSTALL CHAIN TENSIONER SLIPPER


    1. A0030L6

      Install the chain tensioner slipper to the cylinder block sub-assembly.

  33. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A003171C01
      *a Pin

      Install the No. 1 chain tensioner assembly to the cylinder head sub-assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Remove the pin from the stopper plate hole.

  34. CHECK NO. 1 CYLINDER TDC/COMPRESSION


    1. Check that each timing mark is at TDC/compression.

      A00315HC02
      *a Timing Mark *b Mark Plate (Gold)

  35. INSTALL THERMOSTAT (for Cylinder Block)

    Click here

  36. INSTALL WATER INLET

    Click here

  37. INSTALL WATER INLET PIPE


    1. Apply water to 2 new water inlet O-rings, and install the water inlet O-rings to the water inlet pipe.

    2. A002ZW7

      Install the water inlet pipe to the water inlet.

  38. INSTALL TIMING CHAIN COVER OIL SEAL

    Click here

  39. INSTALL TIMING CHAIN COVER ASSEMBLY


    1. A0030MW

      Install a new water pump gasket to the engine water pump assembly.

      Tech Tips

      Be sure to clean the contact surfaces.

    2. Temporarily install the engine water pump assembly to the timing chain cover assembly with the 4 bolts.

    3. Remove any remaining seal packing.

    4. Clean the contact surfaces of the timing chain cover assembly, camshaft housing sub-assembly, cylinder head sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

      A002ZL9C01
      *a Engine Side *b Timing Chain Cover Assembly Side
      A0030F9 Clean - -
    5. A002ZTB

      Apply seal packing to the engine unit as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard Seal Packing Diameter
      5.0 mm (0.197 in.)

      Note

      Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

    6. A00304KC01
      *a Seal Packing
      *b Thickness: 2.5 to 3.5 mm (0.0984 to 0.138 in.) Width: 6.0 to 8.0 mm (0.236 to 0.315 in.)
      *c Thickness: 2.5 to 3.5 mm (0.0984 to 0.138 in.) Width: 14.0 to 16.0 mm (0.551 to 0.630 in.)
      *d 9.1 mm (0.358 in.)
      *e 19.9 mm (0.783 in.)
      *f 7.9 mm (0.311 in.)
      *g 8.3 mm (0.327 in.)
      *h 20.0 mm (0.787 in.)
      *i 8.1 mm (0.319 in.)

      Apply seal packing to the timing chain cover assembly as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard Seal Packing Diameter
      2.5 to 3.5 mm (0.0984 to 0.138 in.)

      Note

      Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

    7. Install the timing chain cover assembly.

    8. A0030CP

      Temporarily install the engine mounting bracket RH with the 3 bolts.

      Note

      Make sure that there is no oil on the threads of the bolts.

    9. A00302XC18
      *a Adhesive

      Apply adhesive to the threads of the 2 bolts (B).

      Adhesive
      Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent

      Note

      Make sure that there is no oil on the threads of the bolts.

    10. Tighten the 26 bolts in the order shown in the illustration.

      A00316NC01
      *a Torque *b Bolt Tightening Order
      Torque:
      Bolt (A), (B), (D), (E)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolt (C), (F)
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note


      • Tighten the bolts within 10 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after installation.

      • Make sure that there is no oil on the threads of the bolts.

      Tech Tips

      Using a 12 mm union nut wrench, tighten the bolt (A).

      Click here

  40. INSTALL STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. A003060

      Install the stud bolt to the engine mounting bracket RH.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  41. INSTALL NO. 2 WATER INLET HOUSING GASKET

    Click here

  42. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

    Click here

  43. INSTALL CRANKSHAFT PULLEY

    Click here

  44. INSTALL OIL FILTER UNION


    1. A00305W

      Using a 12 mm hexagon socket wrench, install the oil filter union to the timing chain cover assembly.

      Torque:
      29.5 N*m  { 301 kgf*cm, 22 ft.*lbf }

  45. INSTALL OIL FILTER SUB-ASSEMBLY

    Click here

  46. INSTALL SPARK PLUG TUBE GASKET


    1. A00315V

      Install 4 new spark plug tube gaskets to the cylinder head cover sub-assembly.

  47. INSTALL CYLINDER HEAD COVER GASKET


    1. A003088

      Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

      Note

      Remove any oil from the contact surfaces.

  48. ADD ENGINE OIL

    Tech Tips

    Before installing the cylinder head cover sub-assembly, pour engine oil into the oil hole shown in the illustration until the oil hole is filled with engine oil.

    A002ZUM

  49. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A0030CK

      Install 3 new gaskets to the locations shown in the illustration.

    2. A00308HC01
      *a 18.0 mm (0.709 in.)
      *b 17.0 mm (0.669 in.)
      *c 21.0 mm (0.827 in.)

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard Seal Packing Diameter
      2.0 to 3.0 mm (0.0787 to 0.118 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A00317TC02
      *1 Cylinder Head Cover Seal Washer

      Install the cylinder head cover sub-assembly to the camshaft housing sub-assembly with the 17 bolts and 2 new cylinder head cover seal washers in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    4. A002ZVO

      Using a 10 mm deep socket wrench, install the cover joint to the cylinder head cover sub-assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  50. INSTALL OIL PUMP RELIEF VALVE HOUSING ASSEMBLY


    1. A0030F5C01
      *1 Oil Pump Relief Valve Housing Assembly
      *2 Oil Regulator Body Gasket
      *a Bolt

      Install a new oil regulator body gasket to the oil pump relief valve housing assembly as shown in the illustration.

    2. Install the oil pump relief valve housing assembly to the cylinder block sub-assembly with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  51. INSTALL OIL PRESSURE SWITCHING VALVE ASSEMBLY

    Click here

  52. INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY

    Click here

  53. INSTALL ENGINE OIL TEMPERATURE SENSOR

    Click here

  54. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  55. INSTALL KNOCK CONTROL SENSOR

    Click here

  56. INSTALL GENERATOR BRACKET


    1. A002ZNC

      Install the generator bracket to the cylinder block sub-assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  57. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new engine oil level dipstick guide O-ring and install it to the engine oil level dipstick guide.

    2. A0030L4

      Install the engine oil level dipstick guide to the camshaft housing sub-assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Install the engine oil level dipstick to the engine oil level dipstick guide.

  58. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

    Click here

  59. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

    Click here

  60. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side)

    Click here

  61. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side)

    Click here

  62. INSTALL SPARK PLUG

    Click here

  63. INSTALL OIL FILLER CAP GASKET


    1. A0030OR

      Install the oil filler cap gasket to the oil filler cap sub-assembly.

  64. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. A002ZZO

      Install the oil filler cap sub-assembly to the cylinder head cover sub-assembly.