РАСПРЕДВАЛ (для моделей без контроллера свечей накаливания) УСТАНОВКА

PROCEDURE


  1. INSTALL CAMSHAFT


    1. A01LYYMC03
      *1 Key
      *a TDC Mark

      Turn the crankshaft to set the key in the BTDC 75° position.

    2. Apply engine oil to each camshaft journal and cam.

    3. A01LX3VC01
      A01M03W Engine Front

      Examine the front marks and numbers of the camshaft bearing caps, and check that the order is as shown in the illustration. Then, temporarily install the No. 1 camshaft bearing cap and 4 No. 2 camshaft bearing caps with the 10 bolts.

      Note

      Do not tilt the valve rocker arm sub-assemblies when installing the camshaft onto the cylinder head sub-assembly.

    4. A01M0O6N02

      Using several steps, temporarily tighten the 10 bolts, and then tighten them to the specified torque in the order shown in the illustration.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  2. INSTALL CHAIN SUB-ASSEMBLY

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  3. INSTALL NO. 1 CHAIN VIBRATION DAMPER

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  4. INSTALL CHAIN TENSIONER SLIPPER

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  5. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

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  6. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

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  7. CONNECT INLET WATER HOSE LH


    1. Connect the inlet water hose LH.

      Tech Tips

      The clip on the inlet water housing side can be installed with any orientation, as long as it does not contact any of the surrounding parts.

  8. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY

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  9. INSTALL NO. 2 TIMING CHAIN COVER

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  10. INSTALL ENGINE MOUNTING BRACKET RH

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  11. CHECK VALVE CLEARANCE

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  12. ADJUST VALVE CLEARANCE

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  13. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  14. INSTALL HARNESS BRACKET

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  15. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  16. INSTALL VACUUM PUMP ASSEMBLY

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  17. INSTALL CAMSHAFT POSITION SENSOR (w/o Stop And Start System)


    1. A01M2HIC01
      *a O-ring

      Apply a light coat of engine oil to the O-ring of the camshaft position sensor.

      Note

      If reusing the camshaft position sensor, be sure to inspect the O-ring.

    2. Install the camshaft position sensor with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note


      • If the camshaft position sensor has been dropped or subjected to a strong impact, replace it.

      • Make sure that the O-ring is not cracked or moved out of place during installation.

  18. INSTALL NO. 2 CYLINDER HEAD COVER

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  19. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Install a new O-ring to the water by-pass pipe sub-assembly.

      Note

      Apply water to the water inlet housing O-ring fitting surface before installing the water by-pass pipe sub-assembly.

    2. A01LYI6N01

      Install the water by-pass pipe sub-assembly with the 2 bolts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    3. A01M02LC01
      *a View A
      *b Front
      *c LH

      Connect the oil cooler hose.

    4. A01M3CVC01
      *a Upper
      *b View A

      Connect the water by-pass hose.

  20. INSTALL NO. 4 WATER BY-PASS HOSE

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  21. INSTALL NO. 2 OIL COOLER HOSE

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  22. INSTALL NO. 1 SUPPLY PUMP DRIVE COUPLING

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  23. TEMPORARILY INSTALL SUPPLY PUMP ASSEMBLY

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  24. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

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  25. CONNECT NO. 2 FUEL HOSE


    1. Connect the No. 2 fuel hose to the supply pump assembly.

  26. INSTALL NOZZLE LEAKAGE PIPE ASSEMBLY

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  27. INSTALL NOZZLE LEAKAGE PIPE SET CLAMP

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  28. INSTALL INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

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  29. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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  30. INSTALL ENGINE OIL LEVEL DIPSTICK

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  31. INSTALL EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

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  32. INSTALL HARNESS BRACKET

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  33. INSTALL NO. 1 EGR COOLER BRACKET

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  34. INSTALL EGR WITH COOLER PIPE ASSEMBLY

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  35. INSTALL GENERATOR BRACKET

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  36. INSTALL GENERATOR ASSEMBLY

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  37. INSTALL ENGINE COVER BRACKET (w/ No. 1 Engine Cover)

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  38. REMOVE ENGINE STAND

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