PROCEDURE
INSTALL NO. 1 CHARCOAL CANISTER OUTLET HOSE
Engage the 2 claws to install the No. 1 charcoal canister outlet hose to the fuel tank assembly.
Engage the clamp to connect the No. 1 charcoal canister outlet hose to the evaporation vent tube clamp.
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
Engage the 2 claws to install the fuel tank main tube sub-assembly to the fuel tank assembly.
INSTALL NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Engage the 2 claws to install the No. 1 fuel evaporation tube sub-assembly to the fuel tank assembly.
Tech Tips
After installing the fuel tank main tube sub-assembly and No. 1 fuel evaporation tube sub-assembly, check that the fuel tank main tube sub-assembly is positioned above the No. 1 fuel evaporation tube sub-assembly.
INSTALL NO. 4 FUEL TANK CUSHION
Install a new No. 4 fuel tank cushion to the fuel tank assembly.
INSTALL NO. 2 FUEL TANK CUSHION
Install 3 new No. 2 fuel tank cushions to the fuel tank assembly.
INSTALL NO. 1 FUEL TANK CUSHION
Install a new No. 1 fuel tank cushion to the fuel tank assembly.
INSTALL FUEL TANK ASSEMBLY
Set the fuel tank assembly on an engine lifter.
Note
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 fuel tank bands with the 4 bolts.
Note
Be careful not to drop the fuel tank assembly.
When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
Connect the parking brake cable assembly with the 2 bolts.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Note
Check that there is no damage or foreign matter on the connecting parts of the fuel lines.
| *a | Retainer |
| *b | Fuel Tube Connector |
| *c | Fuel Pipe |
| *d | O-ring |
| *e | Claw |
|
Push |
|
Push in |
Connect the fuel tank main tube sub-assembly to the fuel pipe.
Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean gasoline to the tip of the fuel pipe and reinsert it.
Connect the fuel lines and push in the retainer to engage the 2 claws. Check that the fuel pipe and fuel tube connector are securely connected by pulling on them.
CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Note
Check that there is no damage or foreign matter on the connecting parts of the fuel lines.
| *a | Fuel Tube Connector |
| *b | Fuel Pipe |
| *c | Retainer |
| *d | O-ring |
|
Push |
Connect the No. 1 fuel evaporation tube sub-assembly to the fuel pipe.
Align the fuel tube connector with the fuel pipe, and push them together until the fuel tube connector makes a "click" sound. If it is difficult to push the fuel pipe into the fuel tube connector, apply a small amount of clean gasoline to the tip of the fuel pipe and reinsert it.
After connecting the fuel lines, check that the fuel pipe and fuel tube connector are securely connected by pulling on them.
CONNECT FUEL TANK TO FILLER PIPE HOSE
| *a | Up |
| *b | 180° (Clamp Bolt Area) |
Connect the fuel tank to filler pipe hose to the fuel tank assembly and tighten the clamp to secure it.
Tech Tips
Make sure the bolt of the clamp is positioned within the area shown in the illustration.
CONNECT FUEL TANK BREATHER TUBE
| *1 | No. 1 Charcoal Canister Outlet Hose |
| *2 | Fuel Tank Breather Tube |
| *3 | Evaporation Vent Tube Clamp |
| *a | Up |
| *b | 20° |
| *c | 180° (Clamp Bolt Area) |
Connect the fuel tank breather tube to the fuel tank filler pipe sub-assembly as shown in the illustration and tighten the clamp to secure it.
Tech Tips
Make sure the bolt of the clamp is positioned within the area shown in the illustration.
CONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE
Connect the No. 1 charcoal canister outlet hose to the fuel tank filler pipe sub-assembly.
Note
After connecting the fuel tank breather tube and No. 1 charcoal canister outlet hose, check that the evaporation vent tube clamp is securely connected to the fuel tank assembly.
INSTALL NO. 1 FUEL TANK PROTECTOR
Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 bolts.
INSTALL TAIL EXHAUST PIPE ASSEMBLY
INSTALL REAR FLOOR SIDE MEMBER COVER LH
INSTALL REAR FLOOR SIDE MEMBER COVER RH
INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
ADD FUEL