ДАТЧИК УРОВНЯ ТОПЛИВА В СБОРЕ (для моделей с кузовом типа “седан”) УСТАНОВКА

PROCEDURE


  1. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. A00310QC01
      A0030PX Slide

      Slide the fuel sender gauge assembly downward and engage the claw (A) to install the fuel sender gauge assembly.

    2. Engage the harness clamp.

      Note

      Do not damage the wire harness.

    3. Connect the fuel sender gauge assembly connector.

  2. INSTALL FUEL TANK VENT TUBE SUB-ASSEMBLY


    1. A002ZN4C02
      *1 Fuel Suction Tube Set Gasket

      Install a new fuel suction tube set gasket to the fuel tank assembly.

    2. Set the fuel tank vent tube sub-assembly to the fuel tank assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    3. A0031AOC02
      *a Notch
      *b Protrusion

      Align the protrusions of the fuel tank vent tube sub-assembly with the notches of the fuel tank assembly.

    4. A002ZYNC01
      *a Paint Mark

      Place a paint mark on the fuel tank vent tube sub-assembly as shown in the illustration.

      Tech Tips

      Perform this step only when replacing the fuel tank vent tube sub-assembly.

    5. A003062C01
      *a Copy of Start of Threads Mark
      *b Start of Threads of the Fuel Pump Gauge Retainer
      *c Align
      A0030PX Press down
      A003094 Front

      Align the start of the threads of a new fuel pump gauge retainer with the start of threads mark that was copied onto the vehicle body and while pushing down the fuel tank vent tube sub-assembly, attach the fuel pump gauge retainer.

    6. Install SST to the fuel pump gauge retainer.


      1. A0030EMC01
        *1 Fuel Pump Gauge Retainer
        *a SST (Claw Set)
        *b Protrusion
        *c Notch
        *d Do not install SST (Claw Set)

        Set 4 SST (claw set) to the fuel pump gauge retainer.

        SST
        09808-14031   ( 09808-01080, 09808-01090, 09808-01100 )

        Note


        • Align the notch of SST (claw set) with the protrusion of the fuel pump gauge retainer.

        • Do not install SST (claw set) to the start of threads location of the fuel pump gauge retainer.

      2. A00304SC01
        *1 Fuel Pump Gauge Retainer
        *a SST (Claw Set)
        *b Hook
        A0030PX Push
        A003094 SST (Bolt)

        Push SST (claw set) against the fuel pump gauge retainer and tighten SST (bolt).

      3. A00302YC01
        *a SST (Plate)
        *b SST (Claw Set)
        A0030PX SST (Bolt)

        Temporarily install SST (plate) to SST (claw set) with 4 SST (bolt).

        SST
        09808-14031   ( 09808-01030, 09808-01090 )
      4. A0030IOC01
        *a Center Point of Fuel Pump Gauge Retainer
        *b SST (Plate)
        A0030PX Front

        Adjust the position of SST (claw set) so that the hole in SST (plate) for installing SST (handle) is in the center of the fuel pump gauge retainer.

      5. A0030FNC01
        *1 Fuel Pump Gauge Retainer
        *a SST (Plate)
        *b SST (Claw Set)
        *c SST (Bolt)
        A0030PX Press

        Press SST (claw set) against the rib of the fuel pump gauge retainer and tighten SST (bolt).

    7. A0030MTC01
      *1 Fuel Pump Gauge Retainer
      *2 Fuel Tank Assembly
      *a SST (Plate)
      *b Tighten approximately 90°
      *c Fuel pump gauge retainer rises up
      *d Cross Section
      *e Paint Mark
      A0030PX Press quickly and firmly
      A003094 Front

      While pressing down on the fuel tank vent tube sub-assembly, have another person firmly press the fuel pump gauge retainer against the threads of the fuel tank assembly, and tighten the fuel pump gauge retainer by approximately 90°.

      Note


      • To prevent damage to parts, do not turn SST too vigorously.

      • Do not turn the fuel pump gauge retainer if the paint marks become misaligned.

    8. Quickly and firmly press down on the part of the fuel pump gauge retainer closest to the rear of the vehicle to keep it from rising up.

      Tech Tips


      • If the fuel pump gauge retainer cannot be properly pressed down due to the position of SST, set SST in a different position.

      • When fully pressing down the fuel pump gauge retainer, there will be a sound or tactile sensation of parts contacting each other, and at this point the fuel tank vent tube sub-assembly will stop rising up.

    9. A0030CXC01
      *a SST (Plate)
      *b One Person in Charge of Tightening
      *c One Person in Charge of Pressing Down
      *d Approximately 180°
      A0030PX Front

      While pressing down on the fuel tank vent tube sub-assembly, have another person slowly tighten the fuel pump gauge retainer by approximately 180°.

    10. A0030O5C01
      *1 Fuel Pump Gauge Retainer
      *2 Fuel Tank Assembly
      *a Measurement Position
      *b Vernier Caliper
      A003094 Front

      Check the tightening status of the fuel pump gauge retainer.


      1. Using a vernier caliper, measure the distance from the fuel tank assembly to the upper surface of the fuel pump gauge retainer at 3 positions as shown in the illustration.

        Standard
        Difference between the 3 measured values is 3 mm (0.118 in.) or less.

        Note

        If the difference between measurements is approximately 6 mm (0.236 in.), the threads are cross-threaded by 1 row (6 mm (0.236 in.)), so remove and reinstall the fuel pump gauge retainer.

    11. A0030N5C01
      *a SST (Handle)
      *b SST (Plate)
      *c One Person in Charge of Tightening
      *d One Person in Charge of Pressing Down
      *e Approximately 90°
      A0030PX Front

      Install SST (handle) to SST (plate).

      SST
      09808-14031   ( 09808-01010, 09808-01020 )

    12. While pressing down on the fuel tank vent tube sub-assembly, have another person use the SST (handle) to slowly tighten the fuel pump gauge retainer by 90°.

    13. A00305PC01
      *a SST (Handle)
      *b SST (Plate)
      *c Copy of Fully Tightened Mark
      *d Start of Threads of the Fuel Pump Gauge Retainer
      A0030PX Tighten
      A003094 Front

      Slowly tighten the fuel pump gauge retainer until it reaches the fully tightened mark that was copied onto the vehicle body.

    14. Engage the 2 claws to install the tank suction tube support.

    15. A0030MB

      Install the fuel tank evaporation vent tube.

      Note

      Securely install the fuel tank evaporation vent tube by pushing it until it makes a "click" sound.

    16. Connect the fuel tank main tube sub-assembly and fuel tank return tube sub-assembly.


      1. Push the 2 fuel tube joints onto the plugs of the fuel tank vent tube sub-assembly, then install the 2 tube joint clips.

        A00309DC01
        *1 Fuel Tank Return Tube Sub-assembly *2 Fuel Tank Main Tube Sub-assembly
        *3 Tube Joint Clip - -
        *a Fuel Tube Joint *b O-ring
        *c Collar *d Correct
        *e Incorrect - -

        Note


        • Check that there are no scratches or foreign matter on the connecting parts.

        • Check that the fuel tube joints are inserted securely.

        • Check that the tube joint clips are on the collars of the fuel tube joints.

        • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.

        • Be careful not to damage any tube joint clips. If a tube joint clip is damaged, replace it.

    17. Connect the fuel sender gauge assembly connector.

  3. CHECK AIRTIGHTNESS


    1. A0030E9C01
      *a Soapy Water Application Area

      After installing the fuel tank vent tube sub-assembly, check for fuel leaks by first applying soapy water to the area where the fuel suction plate sub-assembly and fuel pump gauge retainer contact, and then blow forcefully into the fuel inlet area through a flexible pouring spout or similar tube.

    2. A00317WC01
      *a Air

      Blow forcefully until the reverse flow prevention valve inside the fuel inlet activates.

      CAUTION:

      Be careful not to inhale any fuel vapor.

      Tech Tips

      There should be a faintly audible sound when the reverse flow prevention valve operates.

    3. Check that the contact areas between the fuel tank vent tube sub-assembly and fuel pump gauge retainer are airtight.

      Note


      • If air bubbles appear, remove and reinstall the fuel pump gauge retainer.

      • After a fuel pump gauge retainer and fuel suction tube set gasket have been used once, replace them with new parts.

      • When removing and reinstalling the fuel pump gauge retainer, make sure to clean away the soapy water to prevent the fuel suction tube set gasket from slipping out of position and being assembled incorrectly.

  4. BLEED AIR FROM FUEL SYSTEM

    Click here

  5. INSPECT FOR FUEL LEAK


  6. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. Install the rear floor service hole cover with new butyl tape.

      Note

      Be careful that the rear floor service hole cover does not cover the protrusions of the floor panel when installing.

    2. Connect the 2 connectors.

  7. INSTALL REAR SEAT ASSEMBLY

    Click here