PROCEDURE
INSTALL DIESEL THROTTLE BODY ASSEMBLY (w/ Glow Plug Controller)
| *a | Bolt Length: 50 mm (1.97 in.) |
| *b | Bolt Length: 25 mm (0.984 in.) |
| *c | Bolt Length |
Install a new venturi gasket and the diesel throttle body assembly to the intake air connector with the 4 bolts as shown in the illustration.
Note
If the diesel throttle body assembly has been struck or dropped, replace it.
| *1 | No. 3 Water By-pass Hose |
| *2 | No. 5 Water By-pass Hose |
| *a | Paint Mark |
| *b | Up |
| *c | LH Side |
| *d | Claws of clip should not enter this area |
Connect the No. 3 water by-pass hose and No. 5 water by-pass hose to the diesel throttle body assembly in the positions shown in the illustration, and slide the 2 clips to secure them.
Engage the clamp to install the engine wire.
Install the bolt.
Connect the generator assembly connector and diesel throttle body assembly connector.
INSTALL DIESEL THROTTLE BODY ASSEMBLY (w/o Glow Plug Controller)
| *a | Bolt Length: 50 mm (1.97 in.) |
| *b | Bolt Length: 25 mm (0.984 in.) |
| *c | Bolt Length |
Install a new venturi gasket, the diesel throttle body assembly and wire harness bracket to the intake air connector with the 4 bolts as shown in the illustration.
Note
If the diesel throttle body assembly has been struck or dropped, replace it.
Engage the clamp to install the engine wire.
Install the nut.
Connect the generator assembly connector and diesel throttle body assembly connector.
INSTALL NO. 2 AIR TUBE
| *a | Stopper |
| *b | Paint Mark |
| *c | Rear of Vehicle |
| *d | Front of Vehicle |
| *e | LH Side |
| *f | 30° |
| *g | 90° |
| *h | 150° |
Install the No. 2 air tube and tighten the 2 hose clamps in the positions shown in the illustration.
Tech Tips
Align the stopper on the No. 2 air tube with paint mark on the No. 3 air hose.
Install the 2 bolts.
Connect the intake air temperature sensor connector.
INSTALL INTERCOOLER AIR HOSE
w/ Glow Plug Controller:
w/o Glow Plug Controller:
INSTALL NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)
w/ Glow Plug Controller:
w/o Glow Plug Controller:
INSTALL NO. 1 ENGINE UNDER COVER
w/ Glow Plug Controller:
for Full Cover Type:
for Half Cover Type:
w/o Glow Plug Controller:
for Full Cover Type:
for Half Cover Type:
PERFORM INITIALIZATION
w/ Glow Plug Controller:
w/o Glow Plug Controller: