CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL CONDENSER WITH RECEIVER ASSEMBLY


    1. A01SF93

      Engage the 2 guides to install the condenser with receiver assembly as shown in the illustration.

      Note

      Do not damage the condenser or radiator when installing the condenser with receiver assembly.

      Tech Tips

      If a new condenser with receiver assembly is installed, add compressor oil to the condenser as follows.

      Capacity
      Add 40 cc (1.35 fl. oz.)
      Compressor Oil
      ND-OIL 11 or equivalent

    2. Install the radiator assembly with the 4 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  2. CONNECT AIR CONDITIONER TUBE ASSEMBLY


    1. Remove the vinyl tape from the air conditioner tube assembly and the connecting part of the condenser with receiver assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil
      ND-OIL 11 or equivalent

    3. Install the O-ring to the air conditioner tube assembly.

    4. Install the air conditioner tube assembly to the condenser with receiver assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the condenser with receiver assembly.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil
      ND-OIL 11 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.

    4. Install the discharge hose sub-assembly to the condenser with receiver assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. INSTALL NO. 2 FAN SHROUD


    1. Engage the 2 guides and 2 claws.

    2. Install the No. 2 fan shroud with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    3. Engage the 4 clamps to connect the No. 3 water by-pass hose to the No. 2 fan shroud.

  5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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  6. INSTALL RADIATOR SUPPORT LH

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  7. INSTALL RADIATOR SUPPORT RH

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  8. INSTALL NO. 1 INVERTER BRACKET

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  9. INSTALL HEADLIGHT ASSEMBLY LH

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  10. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  11. ADJUST HOOD SUB-ASSEMBLY

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  12. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))

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  13. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))

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  14. WARM UP COMPRESSOR (for HFC-134a(R134a))

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  15. WARM UP COMPRESSOR (for HFO-1234yf(R1234yf))

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  16. INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))

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  17. INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))

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