AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR

    Click here

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

      Compressor Oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    3. A01KT5X

      Install the No. 1 cooler evaporator sub-assembly with the front evaporator temperature sensor (No. 1 cooler thermistor) to the upper heater case.

    4. Engage the clamp.

    5. A01KR9N

      Engage the 2 guides and 2 claws to install the lower heater case.

    6. Install the 4 screws.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01KTLM

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01KT8O

      Install the heater radiator unit sub-assembly to the air conditioning radiator assembly as shown in the illustration.

  5. INSTALL HEATER COVER BRACKET


    1. A01KT50

      Install the heater cover bracket with the screw.

  6. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Dual Type)


    1. A01KTIGC01
      *a Reference Point

      Using the reference points, install the No. 2 air mix damper servo sub-assembly with the 3 screws.

  7. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Single Type)


    1. A01KTRJC01
      *a Reference Point

      Using the reference points, install the air mix damper servo sub-assembly with the 2 screws.

  8. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Dual Type)


    1. A01KT5RC01
      *a Reference Point

      Using the reference points, install the air mix damper servo sub-assembly with the 3 screws.

  9. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY


    1. A01KS8TC01
      *a Reference Point

      Using the reference points, install the mode damper servo sub-assembly with the 3 screws.

  10. INSTALL QUICK HEATER ASSEMBLY (for Cold Area)

    Click here